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A Comparative Study of Polarity-related Effects in Single Discharge EDM of Titanium and Iron Alloys

Authors: F. Klocke; M. Mohammadnejad; M. Holsten; L. Ehle; M. Zeis; A. Klink;

A Comparative Study of Polarity-related Effects in Single Discharge EDM of Titanium and Iron Alloys

Abstract

Abstract In comparison to steel, titanium alloys react differently to the choice of process parameters in sinking electrical discharge machining (EDM), especially concerning the applied electrical polarity of the tool. With an anodic tool polarity, sinking EDM removal on titanium Ti6Al4 V is scarce due to titanium carbide formation, while on steel removal occurs as expected. To understand the behavior of titanium alloys, a comparative study between titanium and iron alloys in single and successive discharge experiments is performed. Ironically, single discharge removal is scarce with an anodic tool on both iron and titanium alloys. However, in ten successive discharges experiments, removal with an anodic tool increases disproportionately. Finally, the continuous EDM process with an anodic tool stops to be effective for the Ti6Al4 V machining while for steel is effective as well as efficient in terms of low tool wear. The explanation proposed is the recast layer that has a lower thermal conductivity on which successive discharges would remove material more easily. As a result, the formation of titanium carbide in Ti6Al4 V machining is likely not occurring in single discharges due to lack of continuous heat needed for carbon transfer.

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    influence
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    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
20
Top 10%
Top 10%
Top 10%
gold