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Design and Fabrication of Fixtures for Friction Stir Welding

Authors: Saravana Kumar. R; T. Rajasekaran; D, Ankit Singh.; Amandeep Singh;

Design and Fabrication of Fixtures for Friction Stir Welding

Abstract

{"references": ["Hwang, Y.M., Kang, Z.W., Chiou, Y.C., Hsu, H.H., (2008). Experimental study on temperature distributions within the workpiece during friction stir welding of aluminium alloys\", International Journal of Machine Tools Manufacturing,48, pp 778\u2013787.", "Lee, W.B., Yeon, Y.M., Jung, S.B., (2003). The improvement of mechanical properties of friction-stir welded A356 Al alloy. Material Science Engineering.355(A):154\u2013159.", "Krishnan KN, (2002). On the formation of onion rings in friction stir welds. Materials Science and Engineering A.327:246\u201351.", "Khaled T., (2005). An outsider looks at friction stir welding. Technical report, Federal Aviation Administration.", "Liu FC, Ma ZY, (2008). Influence of tool dimension and welding parameters on microstructure and mechanical properties of friction stir welded 6061-T651 aluminium alloy. Metallurgical and Materials Transactions A,39: 2378\u201388.", "Jadhav, G. C., & Dalu, R. S. (2017).Design and Development Of a Fixture. Technology, 8(9), 132-139.", "Baghel, P., Siddiquee, A.,(2012). Design and development of Fixture for Friction Stir Welding.3(12).", "Hasan, M. M., Ishak, M., & Rejab, M. R. M. (2015). A simplified design of clamping system and fixtures for friction stir welding of aluminium alloys. Journal of Mechanical Engineering and Sciences, 9, 1628-39."]}

Friction stir welding (FSW) is a solid state welding process with no defects that usually arise from conventional heating. FSW aluminum alloys are made in a general grinding machine. The high cost and unavailability of FSW systems have prompted this project to design and create a new version. Adjustments must be made and made to withstand high vibrations and high temperatures during the welding process. The workpiece was subjected to torque, transverse, axial, and lateral forces composed of metals. In this work, the construction of the facility was done using 2D AUTOCAD drawings and 3D modeling using SOLIDWORKS. When designing an object, a number of factors are taken into account, such as the appropriate distance specified for the installation of the base plate and the welding material. The test rig is designed to prevent the dispersion or lifting of the samples throughout the assembly process and to ensure uniform distribution of temperature and plates. Due to the presence of these forces, a major challenge is the resistance of all these forces and this is one of the objectives of building the structure. Through the FSW process, there is the design, development, and testing of a new storage area for the general grinding machine.

Keywords

Friction stir welding, fixture, clamps, milling

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popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
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This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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