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Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications

Authors: Fragkiadaki, Aikaterini; Tserpes, Konstantinos;

Numerical Simulation of Dynamic Response of a Composite Battery Housing for Transport Applications

Abstract

This study focuses on simulating the dynamic response of a novel battery housing constructed from an innovative thermoplastic composite material using the FE method, implemented in the LS-Dyna software. The composite comprises a thermoplastic matrix (ELIUM MC and Martinal ATH) reinforced by glass fibers. The initial mechanical properties of the composite are characterized through standardized mechanical tests. The housing undergoes analysis under various loading scenarios, including sine-sweep and random vibration, mechanical shock and impact loads. Throughout these analyses, the housing’s structural integrity is thoroughly assessed for potential failures. The numerical results demonstrate that the housing remains resilient against vibration and mechanical shock. Additionally, while low-energy impact induces some damage, it does not impede the battery pack’s normal operation. However, high-energy impact causes substantial damage that compromises the integrity of the battery. Importantly, the FE model of the battery housing serves as a basis for the creation of a digital twin of the battery, offering opportunities for further design and optimization strategies.

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Keywords

LS Dyna software, finite element simulation, solid state battery, TA213-215, vibration response, dynamic analysis, simulation, LS-Dyna, impact response, Engineering machinery, tools, and implements, transport, impact, battery housing, thermoplastic housing, thermoplastics, dynamic response

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
2
Top 10%
Average
Average
Green
gold