This paper aims at investigating the use of high frequency resistance welding (HFRW) to deploy energy saving technology in power plants industry. The new approach of dissimilar welds A240TP409 finned and 2¼ Cr-1 Mo seamless tube under various conditions of high frequency resistance welding (HFRW) are found in power plant boilers and reducing energy costs is possible through the use of finned tubes. HFRW have accom-plished on samples by changing multiple parameters including current of welding, electric potential, travel speed and fin pitch. Microstructural evolution in weld bond, hardness and tensile strength tests revealed that metallurgical bonding more than 90 % was measured at the weld interface and the average of tensile strengths were more than 275MPa, with setting on appropriate welding parameters and optimum pressure. Since the pitch and fin thickness can be severely reduced, the output transfer surface treatment in final process can be dramatically diminished. Lastly, a well-engineered approach to the design of the best conditions of finned tube welding bond is discussed in modern combined cycle power plant (CCPP).