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Digital Twin-Driven Rear Axle Assembly Torque Prediction and Online Control

Authors: Lilan Liu; Zifeng Xu; Chaojia Gao; Tingting Zhang; Zenggui Gao;

Digital Twin-Driven Rear Axle Assembly Torque Prediction and Online Control

Abstract

During the assembly process of the rear axle, the assembly quality and assembly efficiency decrease due to the accumulation errors of rear axle assembly torque. To deal with the problem, we proposed a rear axle assembly torque online control method based on digital twin. First, the gray wolf-based optimization variational modal decomposition and long short-term memory network (GWO-VMD-LSTM) algorithm was raised to predict the assembly torque of the rear axle, which solves the shortcomings of unpredictable non-stationarity and nonlinear assembly torque, and the prediction accuracy reaches 99.49% according to the experimental results. Next, the evaluation indexes of support vector machine (SVM), recurrent neural network (RNN), LSTM, and SVM, RNN, and LSTM based on gray wolf optimized variational modal decomposition (GWO-VMD) were compared, and the performance of the GWO-VMD-LSTM is the best. For the purpose of solving the insufficient information interaction capability problem of the assembly line, we developed a digital twin system for the rear axle assembly line to realize the visualization and monitoring of the assembly process. Finally, the assembly torque prediction model is coupled with the digital twin system to realize real-time prediction and online control of assembly torque, and the experimental testing manifests that the response time of the system is about 1 s. Consequently, the digital twin-based rear axle assembly torque prediction and online control method can significantly improve the assembly quality and assembly efficiency, which is of great significance to promote the construction of intelligent production line.

Related Organizations
Keywords

Support Vector Machine, Wolves, Chemical technology, online control, TP1-1185, gray wolf optimized variational modal decomposition, Article, Torque, torque prediction, digital twin, long short-term memory networks, Animals, Neural Networks, Computer, Algorithms

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    influence
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
8
Top 10%
Top 10%
Top 10%
Green
gold