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Polymers
Article . 2025 . Peer-reviewed
License: CC BY
Data sources: Crossref
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PubMed Central
Article . 2025
License: CC BY
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Waste Coffee Silver Skin as a Natural Filler in PLA-Based Filaments for Fused Filament Fabrication (FFF) Printing

Authors: Ana C. Machado; Ana F. Costa; Ângela R. Rodrigues; Pedro F. Moreira; Fernando M. Duarte; António J. Pontes;

Waste Coffee Silver Skin as a Natural Filler in PLA-Based Filaments for Fused Filament Fabrication (FFF) Printing

Abstract

In this research, novel biocomposite filaments were developed by incorporating coffee silver skin (CSS) waste into polylactic acid (PLA) for use in Fused Filament Fabrication (FFF) technology. CSS was blended with PLA at concentrations of 0, 5, 10, and 15 wt.% to address the waste disposal challenge and produce environmentally friendly composite biofilaments for FFF, supporting circular economic efforts. These filaments have the potential to be used in sustainable prototyping, functional parts, and consumer products. A comprehensive analysis was conducted to examine the effect of printing temperature on dimensional accuracy, melt flow index (MFI), and mechanical properties. Higher printing temperatures and increased CSS content led to larger dimensions due to increased material fluidity, as confirmed by MFI results, which increased from 3.5 g/10 min (0% CSS) to 5.8 g/10 min (15% CSS) at 180 °C, reaching 26.3 g/10 min at 220 °C. Tensile tests on 3D-printed specimens indicated an improvement in elastic modulus with increasing CSS content at lower temperatures (180 °C), rising from 1622 MPa (0% CSS) to 1952 MPa (15% CSS), representing about a 20% increase. However, at higher temperatures, the elastic modulus decreased, possibly due to the poor dispersion and agglomeration of filler particles. Tensile strength generally decreased with CSS addition, especially at higher loadings, while yield elongation remained low (~1.4–1.7%), indicating a more brittle material. The findings also revealed no significant thermal changes with increasing CSS content, and good printability was achieved for all compositions, which was characterized by good layer adhesion, the absence of warping, and the ease of extrusion.

Country
Portugal
Related Organizations
Keywords

Additive manufacturing, waste coffee silver skin, circular manufacturing, Article, Circular manufacturing, Engenharia e Tecnologia::Engenharia dos Materiais, Sustainable composite, sustainable composite, Waste coffee silver skin, biobased materials, Biobased materials, Engenharia e Tecnologia::Engenharia Química, additive manufacturing

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
1
Average
Average
Average
Green
gold