
This study aims to develop a new model for windage losses, building upon existing formulation, complemented by dedicated experimental campaigns and a specific methodology designed to isolate and quantify windage losses. The model relies on an analytical approach to flow characterization, incorporating a correction factor accounting for air density reduction. The experimental investigation was carried out on a dedicated test bench and includes both spur and helical gears. The results demonstrate good agreement between the proposed model and the experimental data, with and without the presence of nearby obstacles, such as side flanges, highlighting the model’s robustness across different configurations. The proposed windage loss model reproduces the experimental results with significantly greater accuracy than the original one, yielding relative deviations below 5% compared to almost 20% for spur gears, and below 9% compared to over 21%, and in some cases up to 50%, for helical gears.
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