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Welding Journal
Article . 2020 . Peer-reviewed
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Welding Journal
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Underwater Pulse-Current FCAW - Part 1: Waveform and Process Features

Authors: CHUANBAO JIA; JUNFEI WU; YANFEI HAN; YONG ZHANG; QINGYUAN YANG; CHUANSONG WU;

Underwater Pulse-Current FCAW - Part 1: Waveform and Process Features

Abstract

The typical metal transfer mode in conventional underwater wet flux cored arc welding (FCAW) delivers large droplet repulsive transfer with low frequency. The process stability and the weld quality are seriously deteriorated with significant spatter and frequent arc extinctions. It is thought the repulsive forces applied on droplets can be reduced by rapidly decreasing the welding current, making the droplets sag and oscillate. A novel underwater pulsecurrent FCAW was proposed to periodically regulate the forces applied on droplets. The experimental system was developed with specially designed pulse current and reliable arc length control. Visual and electrical signals were collected simultaneously to study the process features. It was found that the maximum droplet diameter decreased to less than 5 mm; the temporary arc-extinguishing frequency decreased significantly; there was almost no short-circuit transfer and surface-tension transfer; and the stability of the welding process was significantly improved.

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    9
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
Powered by OpenAIRE graph
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
9
Top 10%
Average
Top 10%
gold