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CANADIAN ENGINEERS MISSING LEAN THINKING

Authors: Chris Mackie;

CANADIAN ENGINEERS MISSING LEAN THINKING

Abstract

Lean thinking has become a part of North American manufacturing and service sectors. This is occurring in an atmosphere of growing customer demands, heavier reliance upon technology and new environmental challenges. The move to create more agile and responsive organizations has become a global race to perfection and of survival. An ever-expanding list of industries and areas of the economy are moving to become lean. Canadian engineers of many disciplines are being called upon to rise to this challenge, yet most do not receive anything more than a brief introduction to lean through their undergraduate studies. What is lean thinking? Lean is simply eliminating all waste within any process. Waste is anything your customer does not wish to pay for. There are 8 different forms of waste. They are: overproduction, inventory, waiting, transportation of materials, motion, inefficient processes, rework and not using your people’s abilities to the fullest. Leaning an organization is through reducing the lead time between the customer’s request and fulfilling that request. Value added steps are retained and non-value added steps are removed to reduce cost and time requirements. The paradigm has changed for design and consulting engineers. For example, system and machine designs that do not continue to reduce or eliminate the costs associated with not only operation and maintenance but now also setups will undermine the success of those engineers and their firms. This is because lean focuses on the waste of setups within processes. Additional tools such as design for manufacturing (DFM), design for assembly (DFA), design for operations (DFO) and quality functional deployment (QFD) are critical skills in the new paradigm. Developing an organizational culture where individual leadership is widespread, spontaneous and visibly supported is a fundamental lean skill. Entire firms are trained in problem solving skills. All of these efforts, through a consistent method, are to create an enterprise-wide continuous improvement culture. Lean knowledge and the ability to pass it on to others are the fundamental skills that Canadian engineers need to be successful. Some Canadian engineers may fall further behind in this race to become lean. The gap will continue to widen between an ever-growing need for lean education and Canada’s ability to fill it. Canadian universities must respond to this need in an effort to create well-rounded engineers and to sustain the Canadian economy and standard of living.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold