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Bench-Scale Co-Processing

Authors: Piasecki, C. A.; Gatsis, J. G.; Fullerton, H. E.;

Bench-Scale Co-Processing

Abstract

This topical report is the first for the UOP Bench-Scale Co-processing contract. The objective of this contract is to extend and optimize the UOP single-stage, slurry-catalyzed co-processing scheme. UOP co-processing uses a single-stage, slurry-catalyzed scheme in which petroleum vacuum resid and coal are simultaneously upgraded to a high-quality synthetic oil. A highly active, well-dispersed catalyst permits operations at moderate- and high-severity reaction conditions with minimum detrimental thermal reactions. In this process, finely ground coal, petroleum resid, and catalyst are mixed, combined with hydrogen, and then directed to a single-stage reactor, where the simultaneous upgrading of the petroleum resid and coal occurs. The reactor effluent is directed to a series of separators, where a hydrogen-rich gas is recovered and recycled back to the reactor inlet. The balance of the material is sent to a series of separators, where the light gasses, light oil, vacuum gas on (VGO), catalyst, unconverted coal, ash, and residues are recovered. The catalyst is recycled back to the reactor. The UOP co-processing scheme is designed to be integrated into a conventional petroleum refinery. the hydrocarbon products from the co-processing unit will be sent to the refinery for final upgrading to finished products. A major focus of this contract is to investigate ways to reduce the catalyst and catalyst recovery costs and improve the overall economics of the process. This report documents the work completed under Task 2.0, Laboratory Support. The overall objective of Task 2.0 was to obtain and characterize the feedstocks for the contract and to provide a screening mechanism to test new catalyst systems prior to testing in the continuous pilot plant. The main elements of the experimental program for task 2.0 include: Feedstock procurement and analysis; catalyst improvements; and catalyst recycle screening.

Country
United States
Related Organizations
Keywords

And Peat, Catalysts, 02 Petroleum, Petroleum Residues, Processing, Coprocessing, Purification And Upgrading, 01 Coal, Coal, Slurries, Bench-Scale Experiments, 020400, Recycling 010402, Lignite

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average