
Abstract A high sensitivity inductive debris sensor is of great significance for oil condition monitoring and the fault diagnosis of mechanical equipment. However, inductive sensors are susceptible to interference from external electromagnetic fields. In this study, an inductive debris sensor with a shielding layer is studied, which can effectively reduce the influence of external magnetic fields on the sensor. Theoretical and experimental results verify the effectiveness of the shielding layer, and also show that the shielding layer impacts the magnetic field of the sensor, resulting in a decrease in the amplitude of the output signal. Detailed analysis was conducted to investigate the effect of structural parameters on the performance of inductive sensors. These parameters include the distance between the shielding layer and the coils, the thickness of the shielding layer, and the shielding layer material. Based on the theoretical and experimental results, reference suggestions are provided for the design of the shielding layer. This study ensures the performance and reliability of inductive sensors in practical applications.
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