Super pressure balloons (SPBs) are used by the National Aeronautics and Space Administration (NASA) for ultra-long duration ballooning (ULDB) missions which carry various scientific explorations to support space and earth sciences research activities. The resistance to photo-degradation of load-bearing braided tendons of SPBs is critical to the success of ULDB missions. Recognizing the critical need to improve UV and visible light (UV–Vis) protective performance of p-phenylene-2, 6-benzobisoxazole (PBO) braids, North Carolina State University and NASA's Balloon Program collaborated to investigate the effectiveness of sheath extrusion method in improving the UV–Vis resistance of tendons. This study included two PBO tendon types – 48,000 (48k) denier tendons and 72,000 (72k) denier tendons. Using a sheath extrusion method, the tendons were covered with UV protective sheath of low-density polyethylene containing two types of UV inhibitors – TiO2 rutile nanoparticles and PolyOne PE White CC®. Bare and sheathe...