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Технологические особенности агрегатов непрерывного горячего цинкования стальной полосы

Технологические особенности агрегатов непрерывного горячего цинкования стальной полосы

Abstract

Рассмотрены технологические особенности агрегатов непрерывного горячего цинкования стальной полосы, используемые на отечественных предприятиях. Описаны основные технологические операции процесса цинкования: подготовка поверхности полосы, ее термохимическая обработка, цинкование в расплаве, формирование покрытия воздушными ножами, охлаждение полосы после цинкования, правка и отделка горячеоцинкованной полосы. Указано, что на вновь вводимых агрегатах устанавливаются печи как вертикального, так и горизонтального типа. Рассмотрены преимущества и недостатки печей вертикального типа по сравнению с горизонтальными. Показано, что отличительной особенностью и преимуществом современных агрегатов горячего непрерывного цинкования является модульная компоновка, позволяющая на одном агрегате выпускать полосу с разными видами покрытий. Применение разных типов цинковых покрытий позволяет повысить технологические и эксплуатационные свойства оцинкованного листа. Рассмотрены химические составы и области применения четырех наиболее распространенных покрытий на основе цинка, а именно цинкового, железо-цинковоого, цинк-алюминиевого и алюмоцинкового. Указано, что на современных линиях горячего цинкования покрытие на полосу наносят с двух сторон. Однако в настоящее время разрабатываются технологии одностороннего нанесения цинкового покрытия на стальную полосу, применение которых позволит снизить расход дорогостоящего цинка и, следовательно, себестоимость готовой продукции. Приведены и описаны некоторые перспективные способы и устройства для одностороннего цинкования.

The article describes technological features of a continuous hot-dip galvanized steel strip used in domestic enterprises. Basic technological operations of the galvanizing process are discussed, such as preparation of the strip surface, its thermochemical treatment, melt galvanizing, formation of the coating with air knives, cooling of the strip after galvanizing, editing and finishing of the galvanized strip. It is shown that furnaces of both vertical and horizontal types are installed in new units. Advantages and disadvantages of vertical-type furnaces compared with the horizontal ones are considered. It is shown that the peculiar feature and the advantage of modern units of hot-dip galvanizing is a continuous modular design that allows to produce a strip with different types of coatings at one unit. The use of various types of zinc coatings can improve technological and operational properties of the galvanized sheet. Chemical compositions and application fields of the four most common zinc-based coatings, namely zinc, zinc-iron, zinc-aluminum and aluminum-zinc compound are analysed. It is stated that on modern lines of hot dip the galvanizing coating is applied to the strip on both sides. However, currently, technologies of one-sided zinc coating on a steel strip are developed, the application of which will reduce the consumption of expensive zinc, and consequently, the cost of the finished product. Some promising methods and equipment for unilateral galvanizing are shown and described.

Keywords

АГРЕГАТ НЕПРЕРЫВНОГО ГОРЯЧЕГО ЦИНКОВАНИЯ,ОЦИНКОВАННАЯ СТАЛЬНАЯ ПОЛОСА,ЖЕЛЕЗО-ЦИНКОВОЕ ПОКРЫТИЕ,CONTINUOUS HOT DIP GALVANIZING,GALVANIZED STEEL STRIP,IRON-ZINC COATING

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold