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Analysis of the causes of additional blowings in converter steel production and ways of their elimination

Authors: Rad’ko, N. G.; Chuprinov, E. V.; Lyalyuk, V. P.; Korenko, M. G.; Krivenko, V. V.;

Analysis of the causes of additional blowings in converter steel production and ways of their elimination

Abstract

The article analyzes the work of the oxygen-converter shop of PJSC «ArcelorMittal Kryvyi Rih». It has been shown that almost half of the total number of additional oxygen blowings (~ 44%) is necessitated by the temperature. In order to improve the conditions of steel smelting and to reduce resource costs, calculations have been performed and new technological solutions in steel smelting to reduce the number of additional oxygen blowings have been found. The study of real smeltings demonstrated the need for corrective operations in the steel smelting using metal scrap of different types. For example, the use of cast iron requires an additional consumption of limestone in the amount of 130-140 kg per 1t of cast iron to reduce the amount of heat entering the bath. It is shown that the use of this technique makes it possible to decrease the number of additional blowings caused by the carbon amount as well as the increased temperature of the melting. It has been concluded that the most effective method of technological process control in smelting with cast iron is the integrated use of limestone and additional application of the nomogram of the dependence of silicon content in cast iron and lime consumption. Smeltings with the use of scrap exhibit a clear relationship between the amount of scrap in the charge and the temperature of the melt in the first dump. To compensate for temperature fluctuations caused by the addition of scrap, it is recommended to add ground coke in the amount of 120 kg per each ton of scrap. Calculations show that in this case, the required temperature close to 1610°C and the given carbon content are achieved in 75% of cases. The addition of «gantry» scrap to the charge has a number of uncontrolled effects on the process due to significant fluctuations in the chemical composition of this type of metal charge. The most technologically feasible solution to problems with additional blowings when using «gantry» scrap is fire cutting of the scrap. If such an operation is impossible, it is recommended to overheat the metal by 30°C to increase the degree of its penetration

Проведено исследование и анализ причин додувок стали в конвертере с разработкой мероприятий по их уменьшению. Предложены пути устранения додувок плавок в зависимости от шихтовых условий, в частности, различных категорий лома за счет более точной шихтовки плавки и проведения корректирующих технологических операций при продувке металлического расплава

Проведено дослідження та аналіз причин додувок сталі в конверторі з розробкою заходів по їх зменшенню. Запропоновані шляхи усунення додувок плавок в залежності від шихтових умов, зокрема, різних категорій лому за рахунок більш точної шихтовки плавки та проведення коригувальних технологічних операцій під час продувки металевого розплаву

Related Organizations
Keywords

виплавки сталі; лом; чушковий чавун; додувки; корегування; вапняк; коксик, steel smelting; scrap; pig iron; additional blowings; adjustment; limestone; coke, выплавки стали; лом; чушковый чугун; додувки; корректировка; известняк; коксик

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold