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IEEE Access
Article . 2025 . Peer-reviewed
License: CC BY
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IEEE Access
Article . 2025
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Advancing Industry 5.0: Collaborative Welding Robotics With Precision, Safety, and Flexibility

Authors: Kantawatchr Chaiprabha; Gridsada Phanomchoeng; Parames Chutima; Ninshu Ma; Kaamutsup Sungkaksem; Setthibhak Suthithanakom; Ratchatin Chancharoen;

Advancing Industry 5.0: Collaborative Welding Robotics With Precision, Safety, and Flexibility

Abstract

This study presents a digital twin-based seam correction framework for collaborative robotic laser welding. The framework addresses key manufacturing challenges, including dimensional inconsistencies, motion inversion, and lightweight part deformation, which significantly impact welding quality. Digital twin technology enables comprehensive analysis and supports real-time deviation monitoring and compensation. Experimental results demonstrate a reduction in maximum seam deviation from 2.9 mm to <0.2 mm, achieving an average deviation <0.1 mm. The system ensures precise laser beam positioning, leading to waterproof welding. Bézier curves are used in the seam correction, providing a flexible and scalable approach. This research contributes to improving welding accuracy and adaptability in flexible production environments while minimizing resource consumption and material waste.

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Keywords

welding, collaborative robot, robot trajectory generation, path correction, Electrical engineering. Electronics. Nuclear engineering, seam extraction, Industry 5.0, TK1-9971

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold