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Problems of mechanical engineering
Article . 2019 . Peer-reviewed
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Problems of mechanical engineering
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Journal of Mechanical Engineering
Article . 2019
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Elastic Stress-Strain State of Elements of the Internal High-Pressure Casing for Steam Turbines

Authors: Serhii A. Palkov; Mykola H. Shulzhenko;

Elastic Stress-Strain State of Elements of the Internal High-Pressure Casing for Steam Turbines

Abstract

The elastic-stress state of internal high pressure (HP) casings of 300 and 500 MW steam turbines is estimated using a three-dimensional computational structural model. The internal molded HP casings, which have a complex spatial form and work under conditions of complex power and thermal loading, are some of the most responsible and expensive steam turbine elements, limiting turbine resources. The simplified computational models used in engineering practice did not allow us to evaluate a number of factors determining stress-strain state (SSS) peculiarities. To clarify the distribution of stresses across the structure of internal HP casings, the SSS problem is solved in a three-dimensional setting with taking into account both the operating conditions and contact interaction of flanges. To determine the degree of influence of individual factors on the SSS, the factors are taken into account sequentially. At this stage, the SSS problem of the internal HP casing is solved in an elastic setting, without taking into account the influence of temperature stresses and deformations. The solution to the contact problem in the flange connections of internal HP casings is based on the application of the contact layer model. Probable contact zones are represented by contact elements, the mechanical interaction of contact surfaces being determined by their mutual penetration. The problem of determining the SSS of the internal HP casings of the K-325-23.5 and K-540-23.5 turbines in a three-dimensional setting is solved with using the finite element method (FEM), the total number of elements being 19,553 and 1,780,141, respectively. The created finite element (FE) models take into account the contact interaction of the flanges of the two casing halves in the horizontal connector zone. In the contact zones, the mesh thickens. Results of the calculated estimation of the SSS of the internal HP casings of 300 and 500 MW steam turbines are given for the elastic deformation, taking into account the influence loads arising during the installation and operation of the turbines.

Keywords

internal casing, joint face, calculated estimation, turbine, UDC 621.125, турбіна; фланцеве з'єднання; горизонтальний роз'єм; внутрішній корпус; циліндр високого тиску; напружений стан; перепад тиску; граничні умови; розрахункова оцінка; площина роз'єму, турбина; фланцевое соединение; горизонтальный разъем; внутренний корпус; цилиндр высокого давления; напряженное состояние; перепад давления; граничные условия; расчетная оценка; плоскость разъема, high pressure cylinder, boundary conditions, TJ1-1570, horizontal connector, stress-strain state, differential pressure, Mechanical engineering and machinery, flange connection, УДК 621.125, turbine; flange connection; horizontal connector; internal casing; high pressure cylinder; stress-strain state; differential pressure; boundary conditions; calculated estimation; joint face

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
3
Average
Average
Average
gold