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image/svg+xml Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao Closed Access logo, derived from PLoS Open Access logo. This version with transparent background. http://commons.wikimedia.org/wiki/File:Closed_Access_logo_transparent.svg Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao Journal of Thermal S...arrow_drop_down
image/svg+xml Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao Closed Access logo, derived from PLoS Open Access logo. This version with transparent background. http://commons.wikimedia.org/wiki/File:Closed_Access_logo_transparent.svg Jakob Voss, based on art designer at PLoS, modified by Wikipedia users Nina and Beao
Journal of Thermal Spray Technology
Article . 2024 . Peer-reviewed
License: Springer Nature TDM
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Improved Adhesion of Plasma-Sprayed Zirconia Coatings on Textured Alumina Substrates

Authors: Darut, Geoffrey; Ferrasse, Timothé; Costil, Sophie; Bouteiller, Bernard; Auscher, Marie-Camille;

Improved Adhesion of Plasma-Sprayed Zirconia Coatings on Textured Alumina Substrates

Abstract

Coating adhesion by thermal spraying method requires sufficient surface roughness of the substrate. The scale of the roughness must be adapted to the spread particle thickness size to optimize their mechanical attachment after spreading and cooling, particularly in the case of plasma spraying. Grit blasting is the most common process used to create the surface asperities required for coating bonding. However, to further increase adhesion, the use of laser texturing for metallic substrates is beneficial and is already well documented in literature. In the case of ceramic substrates such as alumina, grit blasting with corundum particles is no longer effective in creating a roughness of a few micrometers. Laser texturing therefore appears to be a potential candidate for generating adhesion in coatings. In this work, adhesion mechanisms of YSZ coatings produced by atmospheric plasma spraying (APS) on a textured alumina bulk substrate were investigated. The influence of substrate surface texturing by two different lasers (pulsed and continuous) on YSZ monolayer was studied. The lasers create an adapted surface profile to generate adhesion of YSZ coatings. For the pulsed laser, the depth of the holes must reach 100 µm, while for the continuous laser, the arithmetic mean surface roughness (Sa) value must exceed 25 µm. YSZ monolayer reaches a maximum adhesion of 4.8 MPa. Al2O3 and Y2O3 materials were selected as potential bond coats to increase YSZ topcoat adhesion on textured surfaces. The use of a bond coat with the same surface profile can improve adhesion, particularly with yttria, to reach a maximum value of 13.2 MPa. Surface texturing combined with the use of a bond coat is an appropriate approach for creating adhesion of a ceramic coating to a ceramic substrate.

Keywords

670, [SPI.GPROC] Engineering Sciences [physics]/Chemical and Process Engineering, [SPI.GPROC]Engineering Sciences [physics]/Chemical and Process Engineering, Thermal spray, ceramics, [SPI.MAT] Engineering Sciences [physics]/Materials, texturation, [SPI.MAT]Engineering Sciences [physics]/Materials, 620

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
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