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Metal Rolling by Computational Method: A Brief Review

Authors: M. K. Rajput; M. K. Pradhan;

Metal Rolling by Computational Method: A Brief Review

Abstract

{"references": ["Yadav V., Singh A., Dixit U.S. An efficient inverse method for determining the material parameters and coefficient of friction in warm rolling process. Advances in Material Forming and Joining, Springer, 1\u201328p, 2015.", "Oduguwa V., Roy R. A review of rolling system design optimization. International Journal of Machine Tools and Manufacture. vol. 46, no. 7, 912\u2013928p, 2006", "Galantucci L., Tricarico L. Thermo-mechanical simulation of a rolling process with a fem approach. Journal of Materials Processing Technology. vol. 92, 494\u2013501p, 1999", "Montmitonnet P., Buessler P. A review on theoretical analyses of rolling in Europe. ISIJ international. vol. 31, no. 6, 525\u2013538p, 1991", "Hand R., Foster S., Sellars C. Temperature changes during hot plane strain compression testing. Materials science and technology. vol. 16, no. 4, 442\u2013450p, 2000", "Sheppard T., Wright D. Structural and temperature variations during rolling of aluminium slabs. Metals Technology. vol. 7, no. 1,274\u2013281p, 1980", "Dawson P.R. A Model for the hot or warm forming of metals with special use of deformation mechanism maps. International journal of mechanical sciences. vol. 26, no. 4, 227\u2013244p, 1984", "Hollander F. Mathematical models in metallurgical process development. Iron Steel Inst. Sp. Pub. vol. 123, no. 46,1970", "Devadas C., Samarasekera I. Heat-transfer during hot-rolling of steel strip. Iron making & Steelmaking. vol. 13, no. 6, 311\u2013321p, 1986", "Karagiozis A., Lenard J. Temperature distribution in a slab during hot rolling. Journal of Engineering Materials and Technology. vol. 110, no. 1, 17\u201321p, 1988"]}

Since most important driving force in a manufacturing process is to produce the best product at the lowest cost and rolling has 90% contribution in forming process so, need some effective method to shortening the lead time in the design cycle and the reducing the tooling cost and machine downtime at the production stage of rolling process. In this respective, the present work is a comprehensive review of the information of various study conducted in metal rolling and to elaborate the effect of rolling parameters on thermo-mechanical behavior of work-roll and strip. Instead of conventional processes the finite element method (FEM) is one of computational process highly recognized for better understanding of the material evolve during the process to achieve the above goal, ability to account for the complex tool/work piece interaction and boundary conditions that would occur during the manufacturing process. FEM is cable of simulating the deforming of metal in roll gap, predicting the roll contact stress, the total rolling load and the torque of rolling. Thus, Motive of this paper is focused on computational approaches to reduce cost and including neural network to reduce CPU time.

Keywords

ANSYS, flat rolling, mechanical stress and thermal stress of strip and work-roll, roll pressure, force, defects, finite element analysis, http://www.hbrppublication.com/journals.html

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This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
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