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Defect Reduction with the Use of Seven Quality Control Tools for Productivity Improvement at an Automobile Company

Authors: Memon, I. A.; Jamali, Q. B.; Jamali, A. S.; Abbasi, M. K.; Jamali, N. A.; Jamali, Z. H.;

Defect Reduction with the Use of Seven Quality Control Tools for Productivity Improvement at an Automobile Company

Abstract

The goal of zero defects is pursued by many manufacturing and service companies. In this regard, statistical tools are being used for defect reduction leading to productivity improvement. In this work, seven traditional QC tools (flow chart, check sheet, histogram, Pareto chart, cause, and effect diagram, scatter diagram and control chart) have been developed and implemented in an automobile company to assess and improve the defect reduction level in the assembly line. Chassis and trim lined were selected for data collection to assess and improve the defect level for productivity improvement. It was found from the results that after the successful implementation of the QC tools, the defect level reduced by 90% (from 132 to 13 defects) at the chassis line. Similarly, the defect level was reduced by 80% (from 157 to 28 defects) at the trim line. The automobile company implemented only a few of the seven QC tools in their assembly line. It is suggested that the company may need to manage a mechanism for the implementation of all seven QC tools in every section of the company.

Keywords

vehicle inspection department (VID), tim Line, 7 QC tools, chassis line

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
views
OpenAIRE UsageCountsViews provided by UsageCounts
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17
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