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ZENODO
Article . 2026
License: CC BY
Data sources: ZENODO
ZENODO
Article . 2026
License: CC BY
Data sources: Datacite
ZENODO
Article . 2026
License: CC BY
Data sources: Datacite
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AGEING OF CENTRIFUGAL COMPRESSORS

Authors: Aiyad Gannan, Samir Eshati, Faris Elasha;

AGEING OF CENTRIFUGAL COMPRESSORS

Abstract

Centrifugal compressors operating in hydrocarbon service are increasingly required to function beyond their nominal design life. While thermodynamic performance degradation can be quantified through conventional analysis, integrity degradation associated with corrosion, fatigue, and geometric modification of pressure- retaining components requires more structured evaluation. This paper investigates ageing-related integrity risks in centrifugal compressor casings, with emphasis on corrosion-induced material loss and its influence on stress redistribution in critical regions such as shear-ring grooves. A combined inspection-based and analytical approach is presented. Field observations from ageing offshore compressors are integrated with established degradation mechanisms, including corrosion, erosion, fatigue, and sulphide stress cracking. Finite Element Analysis (FEA) is employed to evaluate stress amplification resulting from corrosion depths within typical corrosion allowance limits. Results indicate that moderate geometric loss (<3 mm) may increase peak local stresses by approximately 20%, with implications for fatigue margin and structural reliability. A structured lifecycle integrity framework is proposed, incorporating risk-based inspection, degradation assessment, maintenance strategy review, and verification of material properties in accordance with fitness-for-service principles. The findings support a transition from experience-based ageing management toward analytically supported integrity verification for extended operation of centrifugal compressors.

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Keywords

Centrifugal compressor; ageing equipment; life extension; casing integrity; corrosion–fatigue interaction; finite element analysis; fitness-for-service; risk-based inspection; pressure boundary assessment.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average