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Article . 2026
License: CC BY
Data sources: Datacite
ZENODO
Article . 2026
License: CC BY
Data sources: Datacite
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Recovery and Recycling of Spent Ni–Mo–V Catalysts: Technologies, Environmental Drivers and Circular Economy Perspectives

Authors: Antonio Clareti Pereira, Ph.D.;

Recovery and Recycling of Spent Ni–Mo–V Catalysts: Technologies, Environmental Drivers and Circular Economy Perspectives

Abstract

Spent nickel–molybdenum–vanadium (Ni–Mo–V) sulfide catalysts are widely used in hydrotreating, hydrodesulfurization and residue-upgrading units across the global refining industry, producing large volumes of solid residues that are both hazardous waste and valuable secondary resources rich in strategic metals. The presence of sulfides, coke deposits, and toxic trace elements poses significant environmental and health risks if improperly managed, while conventional disposal or partial treatment often results in the irreversible loss of nickel, molybdenum, vanadium, and sulfur. This critical review examines current and emerging technologies for the recovery and recycling of spent Ni–Mo–V catalysts, covering pyrometallurgical, hydrometallurgical and hybrid processing routes, with particular emphasis on selective metal extraction and process integration. Special attention is given to sulfur management, which is often treated as an emission-control issue rather than as a recoverable resource, highlighting opportunities for elemental sulfur recovery through controlled oxidation, Claus-based systems and wet oxidation processes. Key technological limitations related to selectivity, emission control, process scalability and economic viability are identified, and the role of spent Ni–Mo–V catalyst recycling within circular-economy frameworks is critically assessed, emphasizing regulatory drivers and future research directions required to enable fully integrated and sustainable resource recovery strategies.

Keywords

Spent catalysts, Circular economy, Catalyst recycling, Ni–Mo–V, Metal recovery

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
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