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ZENODO
Article . 2026
License: CC BY
Data sources: ZENODO
ZENODO
Article . 2026
License: CC BY
Data sources: Datacite
ZENODO
Article . 2026
License: CC BY
Data sources: Datacite
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Implementation Of An Automated Transformer Rewinding System

Authors: Mr.R. Goplakrishnan; S. Ajay; K. Manikandaprabu; S. Santhosh kumar;

Implementation Of An Automated Transformer Rewinding System

Abstract

Transformer rewinding is generally a manual process that depends on skilled operators and predefined winding data, which may result in calculation errors and increased rewinding time. This project presents a bobbin-based automated transformer rewinding system using a microcontroller to improve accuracy and efficiency. The system accepts basic electrical inputs such as input voltage, output voltage, required output current and bobbin dimensions. Based on these inputs, the required number of winding turns is calculated using empirical transformer winding rules and an appropriate copper wire gauge is selected using the current density method. The system also verifies whether the winding can physically fit within the given bobbin dimensions by calculating turns per layer and total winding thickness. An Arduino UNO R4 controls an induction motor through a relay module, while a rotary encoder provides accurate turn counting. The calculated parameters and winding status are displayed on an LCD. This system reduces human dependency, minimizes errors and provides a cost-effective solution for transformer rewinding applications.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average