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AI-Driven Predictive Maintenance for Smart Manufacturing Systems

Authors: Raju N Panchal; Jagruti Panchal; Anant Awasare;

AI-Driven Predictive Maintenance for Smart Manufacturing Systems

Abstract

In the era of Industry 4.0, smart manufacturing systems demand high reliability, reduced downtime, and cost-effective operations. Traditional maintenance strategies, such as reactive and preventive maintenance, often lead to inefficiencies and unplanned breakdowns. This research explores the integration of Artificial Intelligence (AI) techniques—such as machine learning, deep learning, and data analytics—for predictive maintenance in smart manufacturing environments. The study highlights how real-time sensor data and historical equipment records can be leveraged to forecast failures before they occur. A framework is proposed using supervised learning models, including decision trees and neural networks, to predict health equipment and schedule timely interventions. The results indicate a significant improvement in operational uptime, maintenance cost reduction, and overall equipment effectiveness (OEE). This paper concludes that AI-driven predictive maintenance plays a crucial role in transforming traditional manufacturing systems into intelligent, self-monitoring infrastructures.

Keywords

Predictive maintenance, artificial intelligence, smart manufacturing, industry 4.0, machine learning, equipment monitoring, IoT, condition-based maintenance, operational efficiency, maintenance optimization

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average