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Article . 2025
License: CC BY
Data sources: ZENODO
ZENODO
Article . 2025
License: CC BY
Data sources: Datacite
ZENODO
Article . 2025
License: CC BY
Data sources: Datacite
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Development of Filagri: A Locally Fabricated Additive Manufacturing Filament Harnessing Agricultural Byproducts

Authors: Engr. Nancy M. Santiago;

Development of Filagri: A Locally Fabricated Additive Manufacturing Filament Harnessing Agricultural Byproducts

Abstract

Additive manufacturing (AM), particularly Fused Deposition Modeling (FDM), is widely used for rapid prototyping and small-batch production but remains costly in developing countries due to reliance on imported feedstock. This study developed and evaluated FilAgri, a locally fabricated AM filament incorporating Philippine agricultural byproducts—specifically rice husk ash (RHA) and coconut coir—into a polylactic acid (PLA) matrix. Composite filaments with 0%, 10%, and 20% filler loadings were compounded, extruded into 1.75 mm filaments, printed into standardized specimens, and evaluated for mechanical, thermal, printability, cost, and environmental performance. Mechanical tests following ASTM standards showed that RHA enhanced stiffness and thermal stability of PLA with minor reductions in tensile strength, while coir improved impact resistance at moderate loadings. Differential Scanning Calorimetry (DSC) and Thermogravimetric Analysis (TGA) revealed that glass transition and melting temperatures remained essentially unchanged, indicating good thermal compatibility. All printable formulations achieved acceptable dimensional accuracy and print success rates on a standard FDM printer. Cost analysis indicated a 16–22% reduction in material cost per kilogram compared to neat PLA, with approximately 0.20 kg of agricultural waste valorized per kilogram of filament. Among the tested formulations, RHA- 20% emerged as the optimal blend for structural applications due to its high modulus and greatest cost reduction, while Coir-10% offered improved impact resistance and good printability for tougher prototypes. These findings demonstrate the technical feasibility and cost-effectiveness of using locally available agricultural byproducts to produce sustainable composite filaments for additive manufacturing in the Philippines, aligning with Sustainable Development Goal 12 (Responsible Consumption and Production) and supporting innovation and climate action objectives.

Keywords

: Additive manufacturing, Fused Deposition Modeling (FDM), FilAgri, rice husk ash, coconut coir, polylactic acid (PLA), composite filament, sustainable manufacturing, Philippines, agricultural byproducts

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
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