
Study Overview This study investigates the elastic behavior of AlSi10Mg foams fabricated via powder metallurgical methods using TiH₂ as a foaming agent. Nanoindentation-based characterization of the foam wall material was combined with mechanical compression testing and simulation-based numerical homogenization to determine both microscopic and macroscopic Young’s moduli. High-resolution X-ray microscopy (XRM) data of three representative specimens were used to generate finite element meshes for computing directional stiffness properties. Dataset Overview The dataset consists of five main components: High-resolution X-ray microscopy (XRM) data (XRM_Specimen_*.zip) Compression experiment data (compression_experiment) Numerical homogenization data (numerical_homogenization) Raw mechanical testing data (Data_compression_tests.xlsx) Microstructural characterization data (microstructural_characterization.zip) All measurements are given in millimeters (mm), stiffness values in MPa, and forces in N. High-Resolution X-ray Microscopy (XRM) Data The XRM_Specimen_*.zip files contain tomography image stacks of three foam specimens. Imaging: Zeiss Xradia 520 Versa Parameters: 140 kV, 10 W, 0.037 s exposure, 3201 projections, voxel size 15.1 µm isotropic Export: reconstructed with Zeiss Reconstructor, saved as DICOM stacks via Zeiss Data Explorer Structure: Specimen A → 8 parts Specimen B → 10 parts Specimen C → 9 parts Each archive contains max. 100 DICOM slices → to restore, extract all parts into one folder. Compression Experiment Data (compression_experiment) Contains processed simulation and analysis of the compression tests. segmented_3D_volume.npy – volumetric data linearelastic_pressure_test.h5/.xdmf – deformation fields under uniaxial load (viewable in ParaView) linearelastic_pressure_test_graphs.txt – tabular force–displacement records: Col 1: applied displacement Col 3: reaction force X Col 4: reaction force Y Raw Mechanical Testing Data (Data_compression_tests.xlsx) Excel data of the quasistatic compression tests described in Section 2.4 Mechanical Testing of the publication. Testing: ZwickRoell BT1-FR2.5TN.D14 system, ±2.5 kN load cell Measurement: Limess Q400 3D-DIC system Loading: displacement-controlled, v = 0.001 mm/s Test sequence: flattening up to 80 N → cycles to 80 N and 350 N along x/y orientations Sampling: 10 Hz (80 N), 2 Hz (350 N), 5 Hz for specimen C This file provides synchronized stress–strain and reaction force data for experimental validation. Microstructural Characterization (microstructural_characterization.zip) This dataset contains the characterization of the AlSi10Mg foam bulk material. It includes nanoindentation-based determination of micro- and nanohardness as well as electron diffraction spectroscopy (EDS) mapping of the microstructure. 1. Nanoindentation (UNAT Asmec Nanoindenter) Standard: EN ISO 14577 Indentations performed using a UNAT Nanoindenter (Asmec). Force-controlled half-sine loading with a duration of 14 s. Two circular patterns at different positions within the foam walls, each containing 153 indents, arranged in concentric circles with increasing radius. Analysis carried out using ZHN InspectorX software; all datasets drift corrected. Files included: Individual loading curves: stored in separate Excel files (VP3_S10_00529_XXXX.xlsx). Aggregated data: combined and drift-corrected results in Circle3_153_corr and Circle4_153_corr. Relevant data columns (used in the publication): Relative position (X, Y) Maximum indentation depth h Indentation hardness H Young’s modulus E 2. Electron Diffraction Spectroscopy (EDS) Performed with a Philips XL40 electron microscope. Mapping at 430× magnification with 10 kV acceleration voltage. Provides elemental and structural mapping of the microstructure, complementing the nanoindentation results. Numerical Homogenization Data (numerical_homogenization) Contains simulation-based homogenization results for full specimens (1-part) and quarter models (4-part). Chom.json – homogenized stiffness tensor E_moduli.json – directional Young’s moduli (x→11, y→22, z→33, min/max) G_moduli.json – shear moduli *_dec_mesh.vtk – mesh visualization *_point_cloud.png – graphical representation write_e33_to_mesh.h5/.xdmf – stiffness mapped onto mesh Notes Lengths: mm Stiffnesses: MPa Forces: N XRM voxel size: 15.1 µm³ Subvolume labels: denote extraction coordinates (e.g., subvolume_x81_y90)
AlSi10Mg foams fabricated via powder metallurgical methods, Numerical homogenization, High-resolution X-ray microscopy
AlSi10Mg foams fabricated via powder metallurgical methods, Numerical homogenization, High-resolution X-ray microscopy
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