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Geometrical Structure And Layer Orientation Effects On Strength, Material Consumption And Building Time Of Fdm Rapid Prototyped Samples

Authors: Ahmed A. D. Sarhan; Chong Feng Duan; Mum Wai Yip; M. Sayuti;

Geometrical Structure And Layer Orientation Effects On Strength, Material Consumption And Building Time Of Fdm Rapid Prototyped Samples

Abstract

{"references": ["Yao, A. W., & Y.C.Tseng., A robust process optimization for a powder\ntype rapid prototype. Rapid Prototyping Journal, 2002, pp. 180-189.", "UPcraft, S., & Fletcher, R., The rapid prototyping technologies.\nAssembly Automation, 2003, pp. 318-330.", "D. Dimitrov, K. Schreve, & Beer, N., Advances in three dimensional\nprinting. Rapid Prototyping Journal, 2006, pp. 136-147.", "Comb, J., Priedeman, W., & Turley, P, FDM technology process\nimprovements. Proceedings of Solid Freeform Fabrication Symposium\nAustin, University of Texas, 1994, pp. 42-49.", "Wamer, M., & Hseih, B., Let's cast a LOM part: A case study of\nlaminated object manufacturing machine. Proceedings of the Third\nInternational Conference of Rapid Prototyping, Dayton: University of\nDayton, 1992, pp. 287-294.", "Jacobs, P., Stereolithography and Other RP&M Technologies. Rapid\nPrototyping to Rapid Tooling. Dearbom, Machigan: SME, 1996.", "Z.Y., W., T.l., L., D.L., B., J.J., B., & H.L., M. Direct selective laser\nsintering of high temperature materials. Proceedings of Solid Freeform\nFabrication Symposium, Texas at Austin, 1992, pp. 72-85.", "Atzeni, E., Iuliano, L., Minetola, P., & Salmi, A, Redesign and cost\nestimation of manufactured plastic parts. Rapid Prototyping Journal,\n2010, pp. 308-317.", "Rangarajan, S., QI, G., Bandyopadhyay, A., Dai, C., Ham, J.,\nBharagava, P., Danforth, S., The role of materials processing variables\nin FDC process. Proceedings of the solid freeform fabrication\nsymposium, Marcus, 1997, pp. 431-440.\n[10] Rietxed, D., Wendel, B., Feulner, R., & Schmachtenberg, E., New\nthermoplastic powder for selective laser sintering. Kunststoffe\nInternational, 2008, pp. 42-45."]}

Rapid Prototyping (RP) technologies enable physical parts to be produced from various materials without depending on the conventional tooling. Fused Deposition Modeling (FDM) is one of the famous RP processes used at present. Tensile strength and compressive strength resistance will be identified for different sample structures and different layer orientations of ABS rapid prototype solid models. The samples will be fabricated by a FDM rapid prototyping machine in different layer orientations with variations in internal geometrical structure. The 0° orientation where layers were deposited along the length of the samples displayed superior strength and impact resistance over all the other orientations. The anisotropic properties were probably caused by weak interlayer bonding and interlayer porosity.

Keywords

Building orientation, compression strength, tensile strength., rapid prototyping

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