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Effect Of Including Thermal Process On Spot Welded And Weld-Bonded Joints

Authors: Essam A. Al-Bahkali;

Effect Of Including Thermal Process On Spot Welded And Weld-Bonded Joints

Abstract

{"references": ["W. A. Livesey and A. Robinson, \"The repair of vehicle bodies,\" 4th ed., Butterworth-Heinemann, 2000.", "J. M. Craddock, \"Weld bonding/rivet bonding: Application testing of thin gauge aircraft components,\" AIAA, vol. 73, pp. 805, 1973.", "B. Bouyousfi, T. Sahraoui, S. Guessasma, and K. Chaoch, \"Effect of process parameter on the physical characteristic of spot weld joints,\" Journal of Materials and Design, vol. 28, pp.414-419, 2007.", "K. Furukawa, M. Katoh, K. Nishio, and T. Yamaguchi, \"Influence of electrode pressure and welding conditions on the maximum tensile shear load Q,\" Journal of the Japan Welding Society, pp. 10-16, 2006.", "M. N. Cavalli, M. D. Thouless, and Q. D. Yang, \"Cohesive-zone modeling of the deformation and fracture of weld-bonded joints,\" Welding Journal, vol. 83, pp. 1335-1359, 2004.", "B. Cryns, \"Laser weld bonding for aircraft,\" Insights Edison Welding Institute,\" 18.2.2, 2005.", "B. Chang, Y. Shi and S. Dong, \"Comparative studies on stresses in weld-bonded, spot-bonded, and adhesive-bonded joints,\" Journal of Materials Processing Technology, vol. 87, pp. 230\u2013236, 1999.", "B. Chang, Y. Shi, and L. Lu, Studies on studies on stress distribution and fatigue behavior of weld-bonded lap shear joints, Journal of Materials Processing Technology, vol. 108, pp. 307-313, 2001.", "X. Kong, Q. Yang, B. Li, G. Rothwell, R. English, and H. Ren, \"Numerical Study of spot-welded joints of steel,\" Journal of Materials and Design, vol. 29, pp. 1554-1561, 2008. \n[10] E. Al-Bahkali, M. Es-Saheb, and J. Herwan, Finite Element Modeling of Weld-Bonded Joint, The 4th International Conference on Advanced Computational Engineering and Experimenting, Paris, France, 2010.\n[11] Huntsman Corp, \"Technical data sheet of structural adhesives araldite-2011,\" Huntsman Advanced Materials, 2007.\n[12] P. K. Ghosh and Vivek, \"Weld-bonding of stainless steel,\" ISIJ International, vol. 43, pp. 85-94, 2003.\n[13] E. Jeon, J. Y. Kim, M. K. Baik, S. H. Kim, J. S. Park, and D. Kwon, \"Optimum definition of true strain beneath a spherical indenter for deriving indentation flow curves,\" Journal of Materials Science and Engineering, Vol. A419, pp. 196--201, 2006.\n[14] ABAQUS, User's Manual, Version 6.9, 2010."]}

A three-dimensional finite element modeling for austenitic stainless steel AISI 304 annealed condition sheets of 1.0 mm thickness are developed using ABAQUS® software. This includes spot welded and weld bonded joints models. Both models undergo thermal heat caused by spot welding process and then are subjected to axial load up to the failure point. The properties of elastic and plastic regions, modulus of elasticity, fracture limit, nugget and heat affected zones are determined. Complete loaddisplacement curve for each joining model is obtained and compared with the experiment data and with the finite element models without including the effect of thermal process. In general, the results obtained for both spot welded and weld-bonded joints affected by thermal process showed an excellent agreement with the experimental data.

Keywords

Weld-Bonded., Thermal Process, Spot Welded, Heat Affected Zone

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