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Synthesis And Properties Of Biobased Polyurethane/Montmorillonite Nanocomposites

Authors: Teuku Rihayat; Suryani;

Synthesis And Properties Of Biobased Polyurethane/Montmorillonite Nanocomposites

Abstract

{"references": ["Rihayat, T., Saari, M., Mahmood, M.H., Wan Yunus, W.M.Z., Suraya,\nA.R., Dahlan, K. Z. H. M. and Sapuan, S.M.. 2006. Synthesis and\nthermal characterization of Polyurethane/ clay nanocomposites based\non palm oil polyol. Polymer Plastics Technology and Engineering 45 :\n1323-1326", "Warwel, S., Bruse, F., Demes, C., Kunz, M, and Klaas, M.R. 2001.\nPolymers and surfactants on the basis of renewable resources.\nChemosphere 43: 39-48", "Guo, A., Demydov, D., Zhang, W. and Petrovic, Z.S. 2002. Polyols and\nPolyurethanes from Hydroformylation of Soybean Oil, Journal of\nPolymers and the Environment 10: 49-52", "Beuer, B., Gruetzmacher, R., Heidbreder, A. and Klein, J. 2000.\nPolyurethane resins. US Patent no. 6,046,298.", "Bierman, U., Friedt, W., Lang, S., Luhs, W., Machmuller, G., Metzger,\nJ.O., Klass, M.R., Schafer, H.J., and Scheiner, M.P. 2000. New\nsynthesis with oils and fats as renewable raw materials for the chemical\nindustry. Angew.Chem.Int.ed. 39 : 2206 - 2224.", "Nakamura, K., Nishimura, Y., Zetterlund, P., Hatakeyama, T. and\nHatakeyama, H. 1996. TG-FTIR studies on biodegradable\npolyurethanes containing mono-and disaccharide components.\nThermochimica acta 282/283 : 433-441.", "Petrovic, Z.S and Ferguson, J. 1991. Polyurethane elastomers.\nProg.Polym.Sci.16 : 695-836.", "Zapletalova, T., Michielsen, S. and Pourcheyhimi, B. 2006. Polyether\nbased thermoplastic polyurethane melt blown nonwovens. Journal of\nEngineered Fibers and Fabrics 1 : 62-72.", "Alexandre, M and Dubois, P. 2000. Polymer-layered silicate\nnanocomposites: preparation, properties and uses of a new class of\nmaterials. Materials Science and Engineering: R: Reports 28: 1-63\n[10] Eychenne, V. and Mouloungui, Z. 1999. High concentration of 1-(3-\n)monoglycerides by direct partial esterification of fatty acids with\nglycerol. Fett/Lipid 101 : 424-427\n[11] Chen, T.K., Tien, Y.I. and Wei, K.H. 2000. Synthesis and\ncharacterization of novel segmented polyurethane/clay nanocomposites.\nPolymer 41: 1345-1353\n[12] Chun, B.C., Cho, T.K., Chung, Y.C. 2006. Enhanced mechanical and\nshape memory properties of polyurethane block copolymers chainextended\nby ethylene diamines. European Polymer Journal 42 : 3367-\n3373\n[13] Rihayat, T., Saari, M., Hilmi Mahmood, M., Wan Yunus, W.M.Z.,\nSuraya, A.R., Dahlan, K,Z.H.M. and Sapuan, S.M. 2007. Mechanical\nCharacterisation of Polyurethane/Clay Nanocomposites. Polymers &\nPolymer Composites 15: 597-602\n[14] Abdalla, M.O., Dean, D. and Campbell, S. 2002. Viscoelastic and\nmechanical properties of thermoset PMR-type polyimide-clay\nnanocomposites. Polymer 43: 5887\n[15] Choi, W.J., Kim, S.H., Kim, Y.J. and Kim, S.C. 2004. Synthesis of\nchain-extended organifier and properties of polyurethane/clay\nnanocomposites. Polymer 45: 6045-6057\n[16] Agag, T., Koga, T. and Takeichi, T. 2001. Studies on thermal and\nmechanical properties of polyimide-clay nanocomposites. Polymer 42:\n3399-3408."]}

Polyurethanes (PURs) are very versatile polymeric materials with a wide range of physical and chemical properties. PURs have desirable properties such as high abrasion resistance, tear strength, shock absorption, flexibility and elasticity. Although they have relatively poor thermal stability, this can be improved by using treated clay. Polyurethane/clay nanocomposites have been synthesized from renewable sources. A polyol for the production of polyurethane by reaction with an isocyanate was obtained by the synthesis of palm oil-based oleic acid with glycerol. Dodecylbenzene sulfonic acid (DBSA) was used as catalyst and emulsifier. The unmodified clay (kunipia-F) was treated with cetyltrimethyl ammonium bromide (CTAB-mont) and octadodecylamine (ODAmont). The d-spacing in CTAB-mont and ODA-mont were 1.571 nm and 1.798 nm respectively and larger than that of the pure-mont (1.142 nm). The organoclay was completely intercalated in the polyurethane, as confirmed by a wide angle x-ray diffraction (WAXD) pattern. The results showed that adding clay demonstrated better thermal stability in comparison with the virgin polyurethane. Onset degradation of pure PU is at 200oC, and is lower than that of the CTAB-mont PU and ODA-mont PU which takes place at about 318oC and 330oC, respectively. The mechanical properties (including the dynamic mechanical properties) of pure polyurethane (PU) and PU/clay nanocomposites, were measured. The modified organoclay had a remarkably beneficial effect on the strength and elongation at break of the nanocomposites, which both increased with increasing clay content with the increase of the tensile strength of more than 214% and 267% by the addition of only 5 wt% of the montmorillonite CTAB-mont PU and ODA-mont PU, respectively.

Keywords

Polyurethane, Biobase, Clay nanocomposites

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