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Modeling Parametric Vibration Of Multistage Gear Systems As A Tool For Design Optimization

Authors: James Kuria; John Kihiu;

Modeling Parametric Vibration Of Multistage Gear Systems As A Tool For Design Optimization

Abstract

{"references": ["Tamminana, V. K., Kahraman, A. and Vijayakar, S., \"A study of the\nRelationship Between the dynamic factor and the dynamic transsmission\nerror of spur gear pairs,\" in ASME 2005 International Design\nEngineering Technical Conferences and Computers and Information in\nEngineering conference, September 24-28 2005.", "M. Vaishya and R. Singh, \"Strategies for Modeling Friction in Gear\nDynamics,\" Journal of Mechanical Design, vol. 125, pp. 383-393, 2003.", "J. H. Kuang and A. D. Lin, \"The Effect of Tooth Wear on the Vibration\nSpectrum of a Spur Gear Pair,\" Journal of Vibrations and Acoustics,\nvol. 123, pp. 311-317, 2001.", "M. Vaishya and R. Singh, \"Analysis of Periodically Varying Gear Mesh\nSystems with Coulomb Friction Using Floquet Theory,\" Journal of\nSound and Vibration, vol. 243(3), pp. 525-545, 2001.", "R. G. Parker, S. M. Vijayakar and T. Imajo, \"Non-linear Dynamic Response\nof a Spur Gear Pair: Modelling and Experimental Comparisons,\"\nJournal of Sound and Vibrations, vol. 237(3), pp. 435-455, 2000.", "L. Gelman, V. Giurgiutiu and A. Bayoumi, \"Statistical Analysis of the\nDynamic Mean Excitation for a Spur Gear,\" Journal of Vibrations and\nAcoustics, vol. 127, pp. 204-207, 2005.", "G. Bonori, A. O. Andrisano and F. Pellicano, \"Stiffness Evaluation\nand Vibration in a Tractor Gear,\" ASME International Mechanical\nEngineering Congress and Exposition, 2004.", "M. A. Faith and O. Milosav, \"Gear Vibration in Supercritical Mesh-\nFrequency Range,\" Faculty of Mechanical Engineering (FME), Belgrade,\nvol. 32, pp. 87-94, 2004.", "R. G. Timothy, \"Computer- Aided Design Software for Torsional Analysis,\"\nMaster-s thesis, Virginia Polytechnic Institute and State University,\n1998.\n[10] J. Lin and R. G. Parker, \"Sensitivity of Planetory Gear Natural Frequencies\nand Vibration Modes to Model Parameters,\" Journal of Sound and\nVibration, vol. 228(1), pp. 109-128, 1999.\n[11] Shengxiang Jia, Ian Howard and Jiande Wang, \"The Dynamic Modeling\nof Multiple Pairs of Spur Gears in Mesh, Including Friction and\nGeometric Errors,\" International Journal of Rotating Machinery, vol. 9,\npp. 437-442, 2003.\n[12] T. L. Krantz and M. Rashidi, \"Vibration Analysis of a Split Path\nGearbox,\" Tech. Rep., Army Research Laboratory, NASA, 1995.\n[13] Jian Lin and R. G. Parker, \"Mesh Stiffness Variation Instabilities in a\nTwo stage Gear System,\" Transactions of ASME, Journal of Vibration\nand Acoustics, vol. 124, pp. 68-76, 2002.\n[14] F. K. Choy, Y. K. Tu and D. P. Townsend, \"Vibration Signature Analysis\nof a Multistage Gear Transmission,\" Tech Rep., NASA Lewis Research\nCenter, 1989.\n[15] H. J. Sutherland and D. P. Burwinkle, \"The Spectral Content of the\nTorque Loads on a Turbine Gear Tooth,\" Wind Energy, ASME, vol. 16,\npp. 91-97, 1995.\n[16] M. L. James, G. M. Smith and P. W. Whaley, Vibration of Mechanical\nand Structural systems. Harper Collins College Publishers, 2nd ed.,\n1994.\n[17] Hsiang-Hsi Lin, Computer - Aided Design and Analysis of Spur Gear\nDynamics. PhD Thesis, University of Cincinnati, 1985.\n[18] K. L. Johnson, Contact Mechanics. Cambridge University Press, 1985.\n[19] H. Xu and A. Kahraman, \"Prediction of Mechanical Efficiency of\nParallel - Axis Gear Pairs,\" Transactions of ASME, vol. 129, pp. 58-68,\n2007.\n[20] D. W. Dudley, GEAR HANDBOOK: The Design, Manufacture and\nApplication of Gears. McGraw-Hill Publishing Company, Newyork,\n1st ed., 1962."]}

This work presents a numerical model developed to simulate the dynamics and vibrations of a multistage tractor gearbox. The effect of time varying mesh stiffness, time varying frictional torque on the gear teeth, lateral and torsional flexibility of the shafts and flexibility of the bearings were included in the model. The model was developed by using the Lagrangian method, and it was applied to study the effect of three design variables on the vibration and stress levels on the gears. The first design variable, module, had little effect on the vibration levels but a higher module resulted to higher bending stress levels. The second design variable, pressure angle, had little effect on the vibration levels, but had a strong effect on the stress levels on the pinion of a high reduction ratio gear pair. A pressure angle of 25o resulted to lower stress levels for a pinion with 14 teeth than a pressure angle of 20o. The third design variable, contact ratio, had a very strong effect on both the vibration levels and bending stress levels. Increasing the contact ratio to 2.0 reduced both the vibration levels and bending stress levels significantly. For the gear train design used in this study, a module of 2.5 and contact ratio of 2.0 for the various meshes was found to yield the best combination of low vibration levels and low bending stresses. The model can therefore be used as a tool for obtaining the optimum gear design parameters for a given multistage spur gear train.

Keywords

multistage gear train, vibration levels., gear designparameters, frictional torque, bending stress levels, mesh stiffness

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