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Telecom
Article . 2025 . Peer-reviewed
License: CC BY
Data sources: Crossref
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Telecom
Article . 2025
Data sources: DOAJ
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Exploring the Potential of Wi-Fi in Industrial Environments: A Comparative Performance Analysis of IEEE 802.11 Standards

Authors: Luis M. Bartolín-Arnau; Federico Orozco-Santos; Víctor Sempere-Payá; Javier Silvestre-Blanes; Teresa Albero-Albero; David Llacer-Garcia;

Exploring the Potential of Wi-Fi in Industrial Environments: A Comparative Performance Analysis of IEEE 802.11 Standards

Abstract

The advent of Industry 4.0 brought about digitalisation and the integration of advanced technologies into industrial processes, with wireless networks emerging as a key enabler in the interconnection of smart devices, cyber–physical systems, and data analytics platforms. With the development of Industry 5.0 and its emphasis on human–machine collaboration, Wi-Fi has positioned itself as a viable alternative for industrial wireless connectivity, supporting seamless communication between robots, automation systems, and human operators. However, its adoption in critical applications remains limited due to persistent concerns over latency, reliability, and interference in shared-spectrum environments. This study evaluates the practical performance of Wi-Fi standards from 802.11n (Wi-Fi 4) to 802.11be (Wi-Fi 7) across three representative environments: residential, laboratory, and industrial. Six configurations were tested under consistent conditions, covering various frequency bands, channel widths, and traffic types. Results prove that Wi-Fi 6/6E delivers the best overall performance, particularly in low-interference 6 GHz scenarios. Wi-Fi 5 performs well in medium-range settings but is more sensitive to congestion, while Wi-Fi 4 consistently underperforms. Early Wi-Fi 7 hardware does not yet surpass Wi-Fi 6/6E consistently, reflecting its ongoing development. Despite these variations, the progression observed across generations clearly demonstrates incremental gains in throughput stability and latency control. While these improvements already provide tangible benefits for many industrial communication scenarios, the most significant leap in industrial applicability is expected to come from the effective implementation of high-efficiency mechanisms. These include OFDMA, TWT, scheduled uplink access, and enhanced QoS features. These capabilities, already embedded in the Wi-Fi 6 and 7 standards, represent the necessary foundation to move beyond conventional best-effort connectivity and toward supporting critical, latency-sensitive industrial applications.

Keywords

bandwidth, TK7885-7895, IEEE 802.11, Computer engineering. Computer hardware, Electronic computers. Computer science, QA75.5-76.95, throughput, latency, spectral efficiency, testbed

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
7
Top 10%
Top 10%
Top 10%
gold