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Resilient, Adaptive Industrial Self-X AI Pipeline with External AI Services: A Case Study on Electric Steelmaking

Authors: Kannisto, Petri; Kargar, Zeinab; Alvarez, Gorka; Kleimt, Bernd; Arteaga, Asier;

Resilient, Adaptive Industrial Self-X AI Pipeline with External AI Services: A Case Study on Electric Steelmaking

Abstract

The introduction of Self-X capabilities into industrial control offers a tremendous potential in the development of resilient, adaptive production systems that enable circular economy. The Self-X capabilities, powered by Artificial Intelligence (AI), can monitor the production performance and enable timely reactions to problems or suboptimal operation. This paper presents a concept and prototype for Self-X AI in the process industry, particularly electric steelmaking with the EAF (Electric Arc Furnace). Due to complexity, EAF operation should be optimized with computational models, but these suffer from the fluctuating composition of the input materials, i.e., steel scrap. The fluctuation can be encountered with the Self-X method that monitors the performance, detecting anomalies and suggesting the re-training and re-initialization of models. These suggestions support the Human-in-the-Loop (HITL) in managing the AI models and in operating the production processes. The included Self-X capabilities are self-detection, self-evaluation, and self-repair. The prototype proves the concept, showing how the optimizing AI pipeline receives alarms from the external AI services if the performance degrades. The results of this work are encouraging and can be generalized, especially to processes that encounter drift related to the conditions, such as input materials for circular economy.

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Keywords

Human in the Loop, Electric Arc Furnace (EAF), green transformation, circular economy, Electric Arc Furnace, Artificial Intelligence (AI), Data-driven Systems, Cognitive Manufacturing System, Human-in-the-Loop (HITL), autonomic computing, Artificial Intelligence, Autonomic Computing, Green Transformation, Process Industry, Circular Economy, process industry, data-driven systems, cognitive manufacturing system

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    3
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Average
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
3
Top 10%
Average
Average
Green
gold