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Electronics
Article . 2024 . Peer-reviewed
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Textile Fabric Defect Detection Using Enhanced Deep Convolutional Neural Network with Safe Human–Robot Collaborative Interaction

Authors: Syed Ali Hassan; Michail J. Beliatis; Agnieszka Radziwon; Arianna Menciassi; Calogero Maria Oddo;

Textile Fabric Defect Detection Using Enhanced Deep Convolutional Neural Network with Safe Human–Robot Collaborative Interaction

Abstract

The emergence of modern robotic technology and artificial intelligence (AI) enables a transformation in the textile sector. Manual fabric defect inspection is time-consuming, error-prone, and labor-intensive. This offers a great possibility for applying more AI-trained automated processes with safe human–robot interaction (HRI) to reduce risks of work accidents and occupational illnesses and enhance the environmental sustainability of the processes. In this experimental study, we developed, implemented, and tested a novel algorithm that detects fabric defects by utilizing enhanced deep convolutional neural networks (DCNNs). The proposed method integrates advanced DCNN architectures to automatically classify and detect 13 different types of fabric defects, such as double-ends, holes, broken ends, etc., ensuring high accuracy and efficiency in the inspection process. The dataset is created through augmentation techniques and a model is fine-tuned on a large dataset of annotated images using transfer learning approaches. The experiment was performed using an anthropomorphic robot that was programmed to move above the fabric. The camera attached to the robot detected defects in the fabric and triggered an alarm. A photoelectric sensor was installed on the conveyor belt and linked to the robot to notify it about an impending fabric. The CNN model architecture was enhanced to increase performance. Experimental findings show that the presented system can detect fabric defects with a 97.49% mean Average Precision (mAP).

Country
Denmark
Keywords

convolutional neural network, fabric defect detection, transfer learning, computer vision, safe human–robot collaboration, computer vision for quality control, human–robot interaction (HRI), AI, human–robot interaction (HRI); fabric defect detection; computer vision; safe human–robot collaboration; convolutional neural network; transfer learning; quality inspection; AI; DCNN; artificial intelligence in textiles; computer vision for quality control; industrial robotics for fabric inspection, quality inspection, DCNN, industrial robotics for fabric inspection, artificial intelligence in textiles

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    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Top 10%
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
25
Top 10%
Top 10%
Top 10%
Green
gold