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Interactive data visualization of chatter conditions in a cold rolling mill

Authors: Daniel Pérez 0001; Ignacio Díaz Blanco; Abel Alberto Cuadrado Vega; José L. Rendueles; Diego García-Pérez;

Interactive data visualization of chatter conditions in a cold rolling mill

Abstract

[EN] Rolling of flat steel products is an industrial process in the field of metalworking where two or more pairs of rolls reduce the thickness of a steel strip to produce a uniform thickness material. Despite it has been studied for many years, there are still unpredictable problems that can affect the final quality of the product. One of them is the so-called chatter, that is a powerful self-excited vibration that appears suddenly and limits the productivity of the process. In this paper, a visual analytics approach is considered for exploratory analysis in order to discover and understand the factors and conditions under which chatter appears. An interactive web-based interface is presented here which allows the user to explore a map of dynamical conditions and visualize relevant details of each chatter onset. A validation case is performed using real data where normal/fault conditions have been identified automatically. By means of interactive exploration, the tool allows to refine an automatic chatter detection method. Moreover, it is shown to reveal correlations between variables, providing in some expected cases data-based confirmation, but also revealing less obvious relationships. Finally, it provides context, allowing to carry out comparative analysis, both qualitative and quantitative, for different subsets of coils (e.g. different years) as well as for different working conditions.

The authors would like to thank financial support from the Spanish Ministry of Economy (MINECO), FEDER funds from the EU under grant DPI2015-69891-C2-1/2-R and from the Principado de Asturias government through the predoctoral grant Severo Ochoa.

SI

Country
Spain
Keywords

Tecnología de materiales, Energía, Visual analytics, Ingeniería mecánica, 3315.90 Metalurgia Extractiva no Férrea, Interactive data visualization, Chatter, 3315.05 Talleres de Forja, laminación y Fundición Hierro y Acero, Mecánica, Data cube, Rolling mill

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    popularity
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    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Top 10%
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
10
Top 10%
Top 10%
Top 10%
Green
hybrid