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https://dx.doi.org/10.48550/ar...
Article . 2026
License: CC BY
Data sources: Datacite
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Closing the Loop in Epitaxy with Machine Learning: Joint Optimization of Growth and Geometry in On-Chip Lasers

Authors: Athavale, Mihir R.; Church, Stephen A.; Wong, Wei Wen; Low, Andre KY; Tan, Hark Hoe; Hippalgaonkar, Kedar; Parkinson, Patrick;

Closing the Loop in Epitaxy with Machine Learning: Joint Optimization of Growth and Geometry in On-Chip Lasers

Abstract

Achieving device-to-device reproducibility is a critical bottleneck for scalable photonic integrated circuits, as subtle variations in bottom-up epitaxial growth and fabrication severely limit yield. We present a machine learning workflow for III-V multi-quantum well microring lasers that first optimizes growth and geometry parameters via multi-objective Bayesian optimization, then leverages variational autoencoders (VAEs) to attribute residual device-to-device variability to its underlying sources. By explicitly targeting threshold variance alongside absolute performance, we demonstrate 100% lasing yield across all designs. The optimized multi-quantum well microring laser fields achieved a median lasing threshold of $16~μ\mathrm{J}\,\mathrm{cm}^{-2}\,\mathrm{pulse}^{-1}$, a $73\%$ reduction in threshold variance relative to the previously reported best values, and a median emission wavelength of $1333~\mathrm{nm}$, in the telecommunications O-band. Furthermore, to diagnose residual performance dispersion under nominally identical conditions, VAEs were used to isolate the key components of device morphology that impact performance. This analysis successfully decoupled geometric from material disorder, quantitatively linking previously unmeasured morphological variations to population-level threshold fluctuations. This data-driven workflow bridges the gap between fundamental epitaxy and reliable manufacturing, establishing a generalizable blueprint for designing and yield-optimizing complex, non-linear optoelectronic devices.

24 pages, 4 figures

Keywords

FOS: Physical sciences, Optics, Optics (physics.optics)

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
Green