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Crack propagation calculations in aircraft engines by coupled FEM-DBEM approach

Authors: CITARELLA, Roberto Guglielmo; LEPORE, MARCELLO ANTONIO; C. Caliani; PERRELLA, MICHELE;

Crack propagation calculations in aircraft engines by coupled FEM-DBEM approach

Abstract

New generation jet engines are subject to severe reduced fuel consumption requirements. This usually leads to thin components in which damage issues such as thermomechanical fatigue, creep and crack propagation can be quite important. The combination of stresses due to centrifugal loads and thermal stresses usually leads to mixed-mode loading. Consequently, a suitable crack propagation tool must be able to predict mixed-mode crack propagation of arbitrarily curved cracks in three-dimensional space. To tackle this problem a procedure has been developed based on a combined FEM (Finite Element Method) - DBEM (Dual Boundary Element Method) approach. Starting from a three-dimensional FEM mesh for the uncracked structure a subdomain is identified, in which crack initiation and propagation are simulated by DBEM. Such subdomain is extracted from the FEM domain and imported, together with its boundary conditions (calculated by a previous thermal-stress FEM analysis), in a DBEM environment, where a linear elastic crack growth calculation is performed. Once the crack propagation direction is determined a new crack increment can be calculated and for the new crack front the procedure can be repeated until failure. The proposed procedure allows to also consider the spectrum effects and the creep effects: both conditions relieve residual stresses that the crack encounters during its propagation. The procedure has been tested on a gas turbine vane, getting sound results, and can be made fully automatic, thanks to in house made routines needed to facilitate the data exchange between the two adopted codes.

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Italy
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
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