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Inventory control through a CONWIP pull production system

Authors: Liu, Jean Jingying;

Inventory control through a CONWIP pull production system

Abstract

Production systems such as the constant work-in-process (CONWIP) pull production system have been widely studied by researchers to date. The CONWIP pull production system is an alternative to pure push and pure pull systems that lowers and controls inventory levels and reduces production lead time. In this study, a CONWIP pull production system was simulated in place of the current push production system at a food packaging company. ARENA 12.0 simulation software was used and a production system with two dedicated production lines was proposed to reduce the current system’s complexity. A method for obtaining the optimum CONWIP level was determined. Various advantages of the CONWIP pull production system were analyzed and it was found that besides a reduction in planning complexity, the proposed two dedicated lines with CONWIP pull production system can also help the company to greatly reduce their total WIP and achieve inventory holding costs savings. Savings of over S$38,000 per month for a monthly CONWIP system and over S$40,000 per month for a weekly CONWIP system can be obtained. In addition, the total customer lead time can also be reduced from 12 days to 10 days while still meeting customer demand. ​Master of Science (IMST)

Country
Singapore
Related Organizations
Keywords

:Engineering::Manufacturing [DRNTU], 330, DRNTU::Engineering::Manufacturing, 650

  • BIP!
    Impact byBIP!
    selected citations
    These citations are derived from selected sources.
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    0
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Average
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Average
Powered by OpenAIRE graph
Found an issue? Give us feedback
selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
Green