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Damage Mechanisms in Steam Generation and Distribution Systems of Steam Assisted Gravity Drainage (SAGD)

Authors: Ekambaram, Omnath;

Damage Mechanisms in Steam Generation and Distribution Systems of Steam Assisted Gravity Drainage (SAGD)

Abstract

In Oil Sands SAGD (Steam Assisted Gravity Drainage) operations, steam is injected into underground bitumen deposits to lower bitumen viscosity, allowing it to flow. Depending on the design of the facility, the steam distribution system (SDS) can include hundreds of meters or even kilometers of piping/pipeline transporting steam from the once through steam generators (OTSGs) to the well pads. The OTSGs and pipelines in SDS have been identified to undergo damage and failure after being in the service for few years. This thesis reports the failure investigations conducted on OTSG and SDS pipelines with the morphology, distribution and features of the damage identified. The associated process conditions, potential damage mechanisms identified, and their contributing factors are also reported. Once through steam generators boiler tubes analyzed experienced localized metal loss in the form of pitting corrosion, under deposit corrosion, micro-galvanic corrosion and, caustic and acidic attack from the operations. Some OTSG tubes have been found to not adhere to the required material composition expected for ASME SA-213 T11 standards: high Mn, high C, and low Cr. Sections of an HP-SDS pipeline have been ascertained to undergo pitting corrosion, crevice corrosion in the form of under-deposit corrosion, flow assisted corrosion and micro-galvanic corrosion. Results from the lab scale experiments conducted to provide an increased understanding on passivation of steels used in the SAGD process conditions are also presented. Recommendations in terms of (a) design and operating factors, (b) environment and operating factors and (c) manufacturing, fabrication and assembly factors to lower the number of failures and reduce the rates of degradation identified are provided.

Country
Canada
Related Organizations
Keywords

Corrosion, Once Through Steam Generator, OTSG, Failure Mechanisms, SAGD, Steam Assisted Gravity Drainage, Flow Accelerated Corrosion, Failure Analysis

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
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