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Research and Review Journal of Nondestructive Testing
Article . 2023 . Peer-reviewed
Data sources: Crossref
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A High-Speed Ultrasound Full-Matrix Capture Acquisition System for Robotic Weld Inspection

Authors: Marcin Lewandowski; Piotr Karwat; Piotr Jarosik; Jakub Rozbicki; Mateusz Walczak; Hanna Smach;

A High-Speed Ultrasound Full-Matrix Capture Acquisition System for Robotic Weld Inspection

Abstract

Phased-Array Ultrasonic Technique is traditionally used for the non-destructive inspection of welds and supported by industrial-grade inspection equipment. FullMatrix Capture (FMC) with Total Focusing Method (TFM) provide new capabilities and multimodal imaging, but available commercial scanners have limitations in acquisition speed (30–300MB/s) and reconstruction speed. Our goal was to develop a solution for FMC acquisition that can be applied to high-speed robotized weld scanning (speed of 100 mm/s with a resolution of 1 mm). For FMC acquisition, we have applied a portable programmable ultrasound research system us4R-lite™ (us4us Ltd., Poland) in a 64:256 channel configuration and standard angled 32-element Phased-Array probes. The system can acquire and store raw RF or demodulated I/Q data at a speed of 2–6 GB/s, enabling real-time FMC at high speed. Data can be stored on a PC during scanning and processed by a high-performance GPU. We have successfully tested our experimental setup while scanning flat-section welds with a motorized scanner at a speed approaching 100 mm/s. The acquisition and processing software developed uses Nvidia CUDA on GPU and can manage real-time storage and scanning. Next, we are planning to integrate the solution into an industrialgrade high-speed FMC acquisition system with embedded GPU processing.

Keywords

Technology, T

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
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