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The Impact Of Cutting Tool Materials On Cutting Force

Authors: Kamely, M. A.; Noordin, M. Y.;

The Impact Of Cutting Tool Materials On Cutting Force

Abstract

{"references": ["D.I. Lalwani, N.K. Mehta, P.K. Jain, \"Experimental investigations of\ncutting parameters influence on cutting forces and surface roughness in\nfinish hard turning of MDN250 steel\", journal of materials processing\ntechnology, vol. 206, pp. 167-179, 2008.", "Y.K. Chou, M.M. Barash, C.J. Evans, \"Finish Performance and Wear\nMechanism of Cubic Boron Nitride Tools in the Turning of Hardened\n52100 Steels\". Proceedings of the Ceramic Industry Manufacturing\nConference and Exposition, 11-13 October, Pittsburgh, PA, pp 1-20,\n1995.", "M. Remadna, J.F. Rigal, \"Evolution During Time of Tool Wear and\nCutting Forces in The Case of Hard Turning With CBN Inserts\",\nJournal of Materials Processing Technology, vol. 178, pp. 67-75, 2006.", "Molinari, M. Nouari, \"Modeling of Tool Wear by Diffusion in Metal\nCutting\", Wear, vol. 252, pp 135-149, 2002.", "Y. Huang, S.Y. Liang, \"Cutting Forces Modeling Considering the Effect\nof Tool Thermal Property\u00d4\u00c7\u00f6Application to CBN Hard Turning\",\nInternational Journal of Machine Tools & Manufacture\". vol. 43, pp.\n307-315, 2003.", "M.C. Shaw, \"Metal Cutting Principles\", New York: Oxford University\nPress, 1984.", "Li Qian, Mohammad Robiul Hossan, \"Effect on cutting force in turning\nhardened tool steels with cubic boron nitride inserts\", Journal of\nMaterials Processing Technology, vol. 191, 274-278, 2007.", "Thandra S.K., Choudhury S.K., \"Effect of cutting parameters on cutting\nforce, surface finish and tool wear in hot machining\", International\nJournal of Machining and Machinability of Materials, vol. 7, No. 3/4,\npp. 260-273, 2010.", "Zone-Ching Lin, Ship-Peng Lo, \"Effect of different tool flank wear\nlengths on the deformations of an elastic cutting tool and the machined\nworkpiece\", International Journal of Computer Applications in\nTechnology, vol. 25, no.1, pp. 30 -39, 2006.\n[10] Haci Saglam, Faruk Unsacar, Suleyman Yaldiz, \"Investigation of the\neffect of rake angle and approaching angle on main cutting force and\ntool tip temperature\", International Journal of Machine Tools and\nManufacture, Volume 46, No.2, pp. 132-141, 2006.\n[11] E.M. Trent, and P.K. Wright, \"Metal Cutting\". Fourth ed. Boston:\nButterworth-Heinemann, 2000.\n[12] Y. Huang, S.Y. Liang, \"Cutting Temperature Modeling Based on Non-\nUniform Heat Intensity and Partition Ratio\". International Journal of\nMachining Science & Technology, Vol. 9, pp. 301-323, 2005.\n[13] C. Wuyi, \"Cutting Force and Surface Finish When Machining Medium\nHardness Steel Using CBN Tools\", International Journal of Machine\nTools and Manufacture, vol. 40, pp. 455-466, 2000."]}

A judicious choice of insert material, tool geometry and cutting conditions can make hard turning produce better surfaces than grinding. In the present study, an attempt has been made to investigate the effect of cutting tool materials on cutting forces (feed force, thrust force and cutting force) in finish hard turning of AISI D2 cold work tool steel. In conclusion of the results obtained with a constant depth of cut and feed rate, it is important to note that cutting force is directly affected by cutting tool material.

Country
Malaysia
Keywords

mixed ceramic, cbn, cutting tool materials, cutting force, hard turning, TJ Mechanical engineering and machinery

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