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Micromachines
Article . 2023 . Peer-reviewed
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Article . 2023
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Micromachines
Article . 2023
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Pre-Compensation of Thermal Error for Laser-Assisted Diamond Turning

Authors: Kaiyuan You; Guangyu Liu; Guangpeng Yan; Fengzhou Fang; Wei Wang; Li Du; Jiexiong Ding;

Pre-Compensation of Thermal Error for Laser-Assisted Diamond Turning

Abstract

The laser-assisted diamond turning (LADT) method can effectively improve the machinability of hard and brittle materials based on the laser heating effect, resulting in prolonged diamond tool life and better surface integrity. However, due to the incomplete absorption of laser beam energy within the workpiece cutting zone, simultaneous heating of the tool holder occurs, resulting in a structural thermal expansion that affects the workpiece form accuracy. In this article, the form accuracy of a LADT-machined workpiece was systematically studied. Accurate calculations of the tool shank and tool holder thermal fields and thermal expansion were performed using thermodynamic coupled finite element analysis. In addition, the LADT tool path was precisely pre-compensated by taking into account the structure expansion. The experimental results demonstrate that the form accuracy can be significantly improved with a pre-compensated tool path, which provides crucial technical support for achieving a high-precision finish on optical elements using the LADT method.

Related Organizations
Keywords

TJ1-1570, laser-assisted diamond turning, form accuracy, tool path, finite element analysis, Mechanical engineering and machinery, Article

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    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
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    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
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    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
1
Average
Average
Average
Green
gold