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Proceedings of the Estonian Academy of Sciences
Article . 2025 . Peer-reviewed
License: CC BY
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Plasma-transferred arc-welded composite hardfacings with ZrB2 and TiC reinforcements

Authors: Liudmyla Melakh; Andrei Surzhenkov; Kristjan Juhani; Mart Viljus; Rainer Traksmaa; Dmytro Vedel;

Plasma-transferred arc-welded composite hardfacings with ZrB2 and TiC reinforcements

Abstract

The traditional approach to prolonging the lifetime of wear parts is to use wear-resistant materials. One such material is hardfacing, which, in addition to its primary function, contributes to sustainability objectives by preventing the failure of wear parts and allowing them to be used more efficiently. The present study focuses on hardfacings that are free of critical raw materials (CRM) and are based on materials that are non-harmful to health and the environment, in line with the European Union policy on material supply chains, availability, and safety (REACH legislation). The present study used plasma-transferred arc welding (PTAW) to produce a 316L stainless steel-based hardfacing reinforced with non-CRM components ZrB2 and TiC. Pre-applied mixtures of matrix powders and ceramic components on a soft S235 steel substrate were remelted using optimized PTAW parameters, specifically with a welding current of 115 A and 135 A and a linear torch velocity of 0.7 mm/s. Microstructure analysis and phase identification were conducted using the scanning electron microscopy (SEM) and X-ray diffraction (XRD) methods on pre-prepared cross-sections. The Vickers hardness (HV) was measured under different indenter loads. Due to the interaction between the iron-based alloy and ceramic components under PTAW, carbide-boride phases with a complex composition were formed, contributing to the increased hardness of the material. The highest hardness value (HV5) was observed in the hardfacing with the composition of (ZrB2 + TiC) + 60 vol% 316L stainless steel, processed with a welding current of 135 A. These results demonstrate the potential for applying ceramic-reinforced stainless steel hardfacing in industrial applications.

Keywords

zirconium boride, hardfacings, plasma-transferred arc welding, Science, Q, titanium carbide, stainless steel

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
gold