Abstract The flow behavior of skin and core materials in co-injection molding was investigated to understand the flow patterns that could lead to core breakthrough in sequential and simultaneous injection molding. A spiral-flow mold was used and the core material was loaded with a black master batch to facilitate the monitoring of the core material. PC/ABS blend was used as the skin material and ABS was the core material. It was revealed irrespective of simultaneous injection time, sandwich injection molding display the four flow regions identified earlier i. e. primary injection region, core advance region, core expansion region and core breakthrough region. The flow length of core expansion region lengthened with increasing simultaneous injection time of skin and core material while the overall injection time decreased. It was also observed that the core became thinner and wider with increasing simultaneous injection time.