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Periodyk Naukowy Akademii Polonijnej
Article . 2021 . Peer-reviewed
Data sources: Crossref
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Periodyk Naukowy Akademii Polonijnej
Article
License: CC BY
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MODERN METHODS OF GEAR MILLING OF HARDENED LARGE-MODULE GEARS

Authors: Kateryna Kamchatna-Stepanova; Oleksandr Klochko;

MODERN METHODS OF GEAR MILLING OF HARDENED LARGE-MODULE GEARS

Abstract

The latest developments of modern methods of high-speed gear milling of large-module cylindrical gears, both for preliminary grinding of teeth and for final blade processing of gears, are considered. For high-speed blade gear processing, promising designs of worm carbide cutters have been developed, manufactured and implemented. The technological regulations of blade gear processing for the operation of each of the design solutions of worm carbide cutters have been developed. The design of a special double-body worm cutter for double-sided cutting has been developed. It is shown that the carbide cutting elements of the milling cutters, which are placed only along the lines of the machine engagement of the tool and the workpiece, make it more economical compared to the known designs of similar tools. The application of the developed technological methods of pre-blade processing of the teeth of hardened wheels with carbide cutters reduces the labor intensity of low-performance gear grinding operations, depending on the wheel module, by 3-4 times by reducing the allowance from 1.5–2.5 mm on the tooth side to 0.3–0.5 mm, and also allows you to ensure the gear processing process is economical by reducing the consumption of carbide plates. The developed technological studies of ensuring the quality of gear processing of large-module cylindrical wheels allow us to solve the scientific and technical problem associated with the production of large-module gears with high-hardness teeth while improving the quality of their manufacture, reducing labor costs and reducing material consumption.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
1
Average
Average
Average
gold