
doi: 10.2172/6952301
The technical feasibility of a patented, laser-welded, evacuated insulating window was studied. The window has two edge-sealed sheets of glass separated by 0.5-mm glass spheres spaced 30 mm apart in a regular array. A highly insulating frame is required and several designs were analyzed. The vacuum window's combination of high solar transmittance and low thermal conductance makes it superior to many other windows in cold climates. In the US Pacific Northwest, the vacuum window could save about 6 MJ of heating energy annually per square meter of window in comparison to conventional, double-glazed windows. A large, vacuum laser-welding facility was designed and installed to conduct glass welding experiments and to fabricate full-sized vacuum windows. Experiments confirmed the feasibility of laser-sealing glass in vacuum but identified two difficulties. Under some circumstances, bubbles of dissolved gases form during welding and weaken the seal. Glass also vaporizes and contaminates the laser beam steering mirror. A novel moving metal foil mirror was developed to circumvent the contamination problem, but it has not yet been used to complete welding experiments and fabricate full-sized vacuum windows. 63 refs., 53 figs., 19 tabs.
Windows, Laser-Welding, Thermodynamic Properties, 360601 -- Other Materials-- Preparation & Manufacture, Design, Consumption, Surface Properties, Economics, Laser-Welding 320107* -- Energy Conservation, R Factors, Interfaces, Testing, Thermal Insulation, Measuring Methods, Vacuum Furnaces, Pumps, Welding Vacuum Window Glazings, Fabrication, Contamination, Coatings, Orientation, Comparative Evaluations, Vacuum Window Glazings, Optical Properties, Laser Welding, Energy Conservation, Commercial Sector, Seals, Pressure Effects, 36 Materials Science, Fiberglass, Thermal Conductivity, Joining, Heat Transfer, Energy-Efficient Buildings, Economic Analysis, Physical Properties, Mirrors, Stellar Radiation, Energy Transfer, Insulation, Residential Sector, Vacuum Systems, Feasibility Studies, & Utilization-- Industrial & Agricultural Processes-- Equipment & Processes, Irradiation, Solar Radiation, Glass, 320303 -- Energy Conservation
Windows, Laser-Welding, Thermodynamic Properties, 360601 -- Other Materials-- Preparation & Manufacture, Design, Consumption, Surface Properties, Economics, Laser-Welding 320107* -- Energy Conservation, R Factors, Interfaces, Testing, Thermal Insulation, Measuring Methods, Vacuum Furnaces, Pumps, Welding Vacuum Window Glazings, Fabrication, Contamination, Coatings, Orientation, Comparative Evaluations, Vacuum Window Glazings, Optical Properties, Laser Welding, Energy Conservation, Commercial Sector, Seals, Pressure Effects, 36 Materials Science, Fiberglass, Thermal Conductivity, Joining, Heat Transfer, Energy-Efficient Buildings, Economic Analysis, Physical Properties, Mirrors, Stellar Radiation, Energy Transfer, Insulation, Residential Sector, Vacuum Systems, Feasibility Studies, & Utilization-- Industrial & Agricultural Processes-- Equipment & Processes, Irradiation, Solar Radiation, Glass, 320303 -- Energy Conservation
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