Powered by OpenAIRE graph
Found an issue? Give us feedback
addClaim

Damping of Vibrational Resonance Induced Chatter Marks: Probabilistic Control Approach

Authors: Surya Kannan Peesapati; Sergey Shevchik; Josef Prost; Georg Vorlaufer; Elia Iseli; Markus Varga; Patrik Hoffmann; +1 Authors

Damping of Vibrational Resonance Induced Chatter Marks: Probabilistic Control Approach

Abstract

Vibrations are concomitant to operational industrial mechanical systems and in long-term are a potential threat for faults such as misalignment, increased wear or even severe damage of the machine parts. One of the physical phenomena behind is vibrational resonance, in which several vibration modes are merging into a single preference one with the risk of unbalanced forces self-amplification. The prognosis of such states in real-life is challenging, especially for complex and/or big scale machines, while their stochastic nature may reduce the remaining lifetime, disrupt functionality and increase the running costs. Recent advances in computational analysis propose early detection or even short-term forecasting of such operational regimes, however limited number of works address active damping of those, which is of a high industrial expectation. This work enriches this field, proposing an architecture that analyses complex vibrational data and damps resonances in real-time. Our particular focus is chatter marks a specific type of surface damage caused by the exposure of the contact surface by resonance induced strong periodical forces. Abrupt formations of chatter marks are reproduced on a twin disk tribometer, where two rotational axes are driven by independent servo motors with a tight line contact between both. The resonance cancelation is provided by a closed loop control that changes the axis relative rotation speeds with an objective to minimize the resonance frequencies. The feedback is provided by a supervisory trained classifier that predicts the intensity of resonance frequencies as a function of axes rotation speed, utilizing a mode decomposition of the measured vibrations as input. Our study investigates the applicability of optimal control and Bayesian optimization for real-time failure frequencies damping. Experimental tests show that damping control increases the remaining lifetime of the parts, preventing their severe damage even during chatter marks occurrence. The presented framework is generic, applicable to a broader number of industrial machines and operation conditions and scalable in temporal domain.

  • BIP!
    Impact byBIP!
    selected citations
    These citations are derived from selected sources.
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    0
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Average
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Average
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Average
Powered by OpenAIRE graph
Found an issue? Give us feedback
selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
Upload OA version
Are you the author of this publication? Upload your Open Access version to Zenodo!
It’s fast and easy, just two clicks!