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Performance Testing Method for Roller-Enveloping Toroidal Worm Gear Reducers Considering Roller Preload

Authors: Youchun Zheng; Bin Zhou; Fan Li; Liyuan Zeng; Shisong Wang; Yucheng Liu; Sheng Li;

Performance Testing Method for Roller-Enveloping Toroidal Worm Gear Reducers Considering Roller Preload

Abstract

Roller preload is a critical factor influencing the transmission performance of zero-backlash high-precision roller enveloping reducers (ZHPRER). Due to the unique transmission structure of the ZHPRER and the self-spinning behavior of the worm wheel rollers, it is challenging to precisely regulate and measure the roller preload, as well as to clearly elucidate the mechanisms by which roller preload affects the reducer’s transmission performance; this significantly hinders the optimization of the ZHPRER’s transmission capabilities. To address this issue, this paper proposes a method for regulating roller preload using an eccentric bushing and introduces a performance testing methodology for the ZHPRER that explicitly accounts for roller preload. First, a dynamic simulation model of the ZHPRER, incorporating both roller preload and roller bearing clearance, is established; the validity of this model is subsequently verified by comparing its results with theoretical kinematic parameters. Building upon this foundation, a quantitative analysis is conducted to investigate how roller preload, worm speed, and worm wheel load influence the transmission error of the ZHPRER. Furthermore, a scheme for selecting the optimal roller preload is proposed. Finally, transmission performance tests for the ZHPRER are conducted using a dedicated test platform, and the experimental results are compared with the simulation data to provide comprehensive validation. This study offers significant theoretical support for the optimization of the transmission performance of roller-enveloping toroidal worm gear reducers.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
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