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International Journal of Pharmaceutics
Article . 2025 . Peer-reviewed
License: CC BY NC
Data sources: Crossref
https://doi.org/10.2139/ssrn.5...
Article . 2025 . Peer-reviewed
Data sources: Crossref
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Proactive-Residence Time Distribution Method for Determining Low-Risk Setpoints of Critical Material Attributes in Pharmaceutical Continuous Manufacturing

Authors: Pasindu Herath Pathirannahalage; Ayumu Nabetani; Shota Kato; Kanta Sato; Keita Yaginuma; Shuichi Tanabe; Manabu Kano;

Proactive-Residence Time Distribution Method for Determining Low-Risk Setpoints of Critical Material Attributes in Pharmaceutical Continuous Manufacturing

Abstract

In recent years, the pharmaceutical manufacturing industry has been working towards adopting continuous manufacturing of drug product to improve productivity. However, the complexity of integrated processes makes quality assurance difficult. In pharmaceutical manufacturing, the required product quality is achieved by maintaining the critical material attributes (CMAs) within a region called the design space (DS). To keep the CMAs within the DS, their feedback control plays a critical role, and proper determination of their setpoints is crucial. In the present work, we propose the proactive-residence time distribution (P-RTD) method, which determines setpoints based on the prediction of the effective CMAs calculated using RTD functions. We compared the performance of the P-RTD method and those of the other three methods through control simulations of realistic continuous dry granulation lines. Besides, we conducted simulations under various conditions varying the relationships among CMAs and the lag times of the processes. The results showed that only the P-RTD method kept the CMAs within the DS under all conditions.

Related Organizations
Keywords

Quality Control, Time Factors, Drug Industry, Pharmaceutical Preparations, Drug Compounding, Technology, Pharmaceutical, Computer Simulation

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citations
The total number of citations received by all articles of the researcher of interest.
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
0
Average
Average
Average
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