Abstract The magnetic Barkhausen noise (MBN) measurement method is a widely used non-destructive evaluation technique used for inspection of ferromagnetic materials. Besides other influences, the excitation yoke lift-off is a significant issue of this method deteriorating the measurement accuracy. In this paper, the lift-off effect is analysed mainly on grain oriented Fe-3%Si steel subjected to various heat treatment conditions. Based on investigation of relationship between the amplitude distribution of MBN and lift-off, an approach to suppress the lift-off effect is proposed. Proposed approach utilizes the digital feedback optimising the measurement based on the amplitude distribution of MBN. The results demonstrated that the approach can highly suppress the lift-off effect up to 2 mm.