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Determining cutting force coefficients from instantaneous cutting forces in ball end milling

Authors: Mithilesh K. Dikshit; Asit Baran Puri; Atanu Maity; Amit Jyoti Banarjee;

Determining cutting force coefficients from instantaneous cutting forces in ball end milling

Abstract

The precise prediction of cutting forces helps in improving the machining performances. This involves the modelling of cutting force components in tangential, radial and axial directions and determination of respective specific cutting force coefficients. In the present work, an improved method of identification of specific cutting force coefficient is proposed for ball end milling cutter using semi-mechanistic force model. The cutter is discretised into a finite number of axial discs along the axis of the cutter. Using the geometry of ball end milling cutter, true uncut chip thickness is modelled based on the trochoidal trajectory of a cutting edge element. Specific cutting force coefficients have been determined through inverse method. Also, a fourth order polynomial curve fitting method has been employed to establish a mathematical relationship between the said coefficients and axial depth of cuts. Several experiments have been carried out at different feed rate and axial depth of cut to determine the specific cutting force coefficients based on the proposed identification method. Validation results show good agreement between predicted and experimental results. Compared to conventional identification model, the specific force coefficient identification process discussed in the present paper is fast, convenient and accurate.

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selected citations
These citations are derived from selected sources.
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
2
Average
Average
Average
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