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Operations Research
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Dynamic Process Improvement

Dynamic process improvement
Authors: Fine, Charles H.; Porteus, Evan L.;

Dynamic Process Improvement

Abstract

This paper explores the economics of investing in gradual process improvement, a key component, with empirically supported importance, of the well known Just-in-Time and Total Quality Control philosophies. We formulate a Markov decision process, analyze it, and apply it to the problem of setup reduction and process quality improvement. Instead of a one-time investment opportunity for a large predictable technological advance, we allow many smaller investments over time, with potential process improvements of random magnitude. We use a somewhat nonstandard formulation of the immediate return, which facilitates the derivation of results. The policy that simply maximizes the immediate return, called the last chance policy, provides an upper bound on the optimal investment amount. Furthermore, if the last chance policy invests in process improvement, then so does the optimal policy. Each continues investing until a shared target state is attained. We derive fairly restrictive conditions that must be met for the policy of investing forever in process improvements to be optimal. Decreasing the uncertainty of the process (making the potential improvements more predictable) has a desirable effect: the total return is increased and the target state increases, so the ultimate system is more productive. Numerical examples are presented and analyzed.

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Keywords

optimal investment, Markov and semi-Markov decision processes, Production theory, theory of the firm, Applications of statistics in engineering and industry; control charts, Dynamic programming, Just-in-Time, Total Quality Control, smaller investments, technological evolution, gradual process improvement, process quality improvement, setup reduction, Production models, HD28 .M414 no. 1952-, 87,

  • BIP!
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    citations
    This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    101
    popularity
    This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
    Top 10%
    influence
    This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
    Top 1%
    impulse
    This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
    Average
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citations
This is an alternative to the "Influence" indicator, which also reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Citations provided by BIP!
popularity
This indicator reflects the "current" impact/attention (the "hype") of an article in the research community at large, based on the underlying citation network.
BIP!Popularity provided by BIP!
influence
This indicator reflects the overall/total impact of an article in the research community at large, based on the underlying citation network (diachronically).
BIP!Influence provided by BIP!
impulse
This indicator reflects the initial momentum of an article directly after its publication, based on the underlying citation network.
BIP!Impulse provided by BIP!
101
Top 10%
Top 1%
Average
hybrid